Volume 31, Nº 2 (2021)
- Ano: 2021
- ##issue.datePublished##: 30.06.2021
- Artigos: 8
- URL: https://bakhtiniada.ru/2658-4123/issue/view/20066
Edição completa
Технологии и средства технического обслуживания в сельском хозяйстве
Studying the Normal Operation of Grain Harvesters within the Warranty Period
Resumo
Introduction. Grain harvesters are used for no more than two months within a year. They must have maximum operating reliability, since even short downtime during the harvesting period result in large crop losses. The purpose of the study is to identify the causes of combine harvester failures within the warranty period.
Materials and Methods. Identifying consequences of failures and ensuring the reliability of grain harvesters are based on an improved classification of failures. In the process of studying, there have been proposed the ways to solve the problem of combine harvester downtime based on the analysis of the time for grain harvester troubleshooting. The category of severity of failure consequences was taken into account.
Results. Through monitoring in the period from 2018 to 2020, there were found failures of units and systems of grain harvesters with low reliability indexes within the warranty period. Most of the failures (59.2%) were found in Russian-manufactured combines, of which operational failures are 55.9%, structural failures – 26.7%, and production failures – 17.4%. The general patterns of changes in the average time for combine troubleshooting have been determined. A geometric model of a detail for the trouble-free operation of combines (header auger shaft) was created. The finite element analysis (ANSYS) was used to identify parts, which are subject to maximum workload. There have been identified units and parts, which fail to function within the warranty period, because of design and technological defects.
Discussion and Conclusion. In order to reduce the time to find the consequences of failures, it is necessary to create a more extensive network of enterprises providing a wide range of services, improve the organization of technical service and expand direct links with the manufacturers of equipment in order to respond quickly and make the necessary design and technological decisions.



Assessment of the Technical Condition of Electric-Controlled Diesel Injectors According to the Fuel Supply Characteristics
Resumo
Introduction. Currently, there are no widely available technologies and equipment available at service stations and repair facilities to accurately assess the technical condition of Common Rail battery fuel supply system injectors. The methods implemented in practice mainly give a generalized assessment of the nozzle performance without identifying a specific defect, which entails an unjustified replacement of still working parts of electrically controlled injectors. The purpose of this article is to familiarize a wide range of specialists with a new non-slip test method for injectors with electronic control based on the evaluation of their fuel supply characteristics, which allows identifying specific malfunctions of the nozzle during the procedure of diagnostic without disassembling.
Materials and Methods. The study is based on a systematic analysis of the factory methods for testing injectors, a review of modern scientific publications, the use of computer simulation in specialized programs, and experimental testing of the obtained results.
Results. A method for testing and evaluating the technical condition of diesel injectors based on the fuel supply characteristics has been developed and tested that can significantly increase the information content of the diagnostic and reduce the overall labor intensity of repairing electronically controlled injectors by 24%.
Discussion and Conclusion. The authors have developed and tested a measurement module and a test procedure for diesel injectors with the ability to assess the technical condition of their parts, which allows identifying and eliminating specific malfunctions of injectors without disassembling them and avoid unjustified replacement of serviceable elements during repair. The results of the study have been implemented in the Bosch Diesel Service fuel equipment repair center of Bashdiesel LLC.



Technologies and Means of Agricultural Mechanization
A Forecast Model of the Complex Negative Impact of Agricultural Production Technologies on Water Bodies
Resumo
Introduction. The purpose of research is to develop a mathematical model for assessing and forecasting the complex negative impacts of agricultural technologies on water bodies. This problem is relevant because of the need to enlarge agricultural enterprises. The created model for forecasting is necessary to make an objective assessment, taking into account the complex effect of machine technologies applied to agricultural production and all biogenic elements that have a negative impact on water bodies.
Materials and Methods. There was used the Spesivtsev – Drozdov method of logical-linguistic modeling, which allows giving expert knowledge a form mathematical model. Four experts were interviewed, and the obtained data became a subject of the regression analysis. The adequacy of the model was confirmed using the coefficient of determination and Fisher’s test.
Results. A hierarchical system of 6 factors and 14 sub-factors was formed, including both the applied machine technologies and the management decisions on the matter. There was created a model containing a polynomial equation reflecting the influence of factors on the level of negative impact of technologies and equations that determine the influence of sub-factors on factors.
Discussion and Conclusion. The created model can be used for practical purposes to support making decisions for planning, forecasting and selecting scenarios to modernize agricultural enterprises. The model equations make it possible to understand the significance of factors and sub-factors affecting the level of negative impact (diffuse load) on water bodies. This allows us to choose more effective ways to reduce the negative impact by choosing the most significant factors and/or sub-factors as objects of management.



The Information Predictive Model of Creating Temperature and Humidity Conditions in Cow Barns
Resumo
Introduction. Information-predictive modeling is an effective tool for optimizing the indoor climatic variables to make full use of cow potential. Noncompliance with barn climate requirements may result in 10–30% lower lactation capacity. The research aimed at creating an information model of indoor climate formation based on experimental findings.
Materials and Methods. A 24-hour measuring system of relevant climate variables with a 10-minutes data recording interval was designed. It included nine sensor units, three data recording/storing devices and a common power unit. Measurements took place in a dairy cow barn for 200 head in the Leningrad Region.
Results. According to the summer study results, certain areas in the cow barn at high relative humidity had Temperature Humidity Index >75, i.e. were unfavorable for animals. This period may last up to 18 hours a day. In the daytime at Temperature Humidity Index >80, the indoor environment might become critical and be accompanied by a drastic decrease in milk cow productivity. Correlation models for temperature conditions in a cow barn are obtained and their dependence on indoor and outdoor temperature and air humidity are calculated.
Discussion and Conclusion. An information predictive model was created to describe the formation of temperature and humidity conditions inside cow barns, depending on weather conditions. Under constant real-time database updating, the model allows monitoring the temperature and humidity in cow barns and forecasting these variables for the next few days. The relevant data are visualized in real-time on monitors and information panels for personnel and specialists supporting the timely managerial decisions to prevent critical situations associated with overheating or hypothermia of animals.



Substantiation of the Parameters of a Soil Tillage Machine Ripper
Resumo
Introduction. Production of safe food requires the avoidance of using chemical means to bring weeds under control in cultivating crops. Existing tillage loosening and separating machine PRSM-5 Dokuchaevskaya optimizes the physical and mechanical state of the cultivated soil layer, while the weeds are carefully removed from the soil by combing out together with the whole weed root system and laid on the surface, where they dry up under the influence of climatic factors. During the operation of the tillage machine, about 30% of the total energy consumption is spent on the rotor drive.
Materials and Methods. The soil was considered as an elastic-plastic medium. The generalized Hookeʼs law model and a variant of the plastic flow theory were taken into account. To simplify the calculations, there was used the experimental study information on the position in space of the soil deformation surface. The intensity of stresses of polyplastic deformations of the soil layer was determined. For the numerical solution of the problem, the Ritz method was used.
Results. In connection with the indicated disadvantages, the parameters of the rotor ripper are justified taking into account the reduction in energy consumption for its drive. As a result of solving the problem by the Ritz method, the geometric shape of the rotor ripper was determined. The energy performance of the section of the tillage machine was evaluated by the torque of the rotor drive of the loosening-separating device. The rotor drive torque was determined for rippers with flat, convex, and concave profiles and for the profile substantiated during the study.
Discussion and Conclusion. The profile substantiated during the study provides the best conditions for transporting the soil at the initial moment of the rotor entry into the soil and the minimum energy consumption for its drive.



Sublimation Drying of Fish Products in the Arctic in the Production of Feed for Farm Animals
Resumo
Introduction. The article considers biological resources of the Arctic, which is expedient to use in the production of fish meal for feeding farm animals. The aim of the research is to prove the usefulness of a continuously operating two-chamber line for sublimation drying of fish products using natural freezing of fish catch and a cheap source of thermal energy for drying: ethane, propane, butane (waste when cleaning natural gas and petroleum products of local enterprises), as well as microwave energy.
Materials and Methods. A continuously operating two-chamber sublimation line is proposed, the chambers of which work alternately: one for the process of sublimation drying, and the other for loading and unloading processed products. The natural freezing of fish and thermal energy for the process of sublimation (drying) from the burning of waste gas are used whenever possible. When there is cheap electricity, it is advisable to use microwave energy for drying that makes it possible to shorten the drying cycle, ensure uniformity and simultaneity of drying the material up to 3–5% humidity without rearranging the trays along the height of the cart.
Results. We propose the construction of a two-chamber sublimation line for large lump products and a sublimation unit based on microwave energy, which allows regulating the sublimation drying temperature within specified limits.
Discussion and Conclusion. The presented design solutions of a large lump product sublimation drying line and sublimation unit using microwave energy are necessary for designing equipment based on digital technology.



Электротехнологии и электрооборудование в сельском хозяйстве
Description of a New Methodology for Baking Products from Wheat and Rye Flour by the Sour Dough Method
Resumo
Introduction. The article presents the results of a study of using various methods for thermal processing of bakery products. It is shown that the infrared method is one of the most promising methods of heat treatment. The analysis showed that when combining different methods of heat treatment, the products retain their consumer qualities and the time of the technological cycle is reduced. The author proposes to use the method of thermal processing in the fast food industry.
Materials and Methods. The subject of the study is a new method of thermal processing of bakery products made from wheat-rye flour using infrared radiation. For the study, a heating unit was manufactured in accordance with the patent for utility model No. 199820, where heating elements made using the grid-screen printing technology were installed; the performance of heating elements was controlled by a device with a PID controller of the TRM 148-T brand with an RS-485 interface.
Results. The article shows that this method can be used to create a uniform product heating. The results of studies on the control of temperature conditions for baking bread are presented. It has been shown that the time of baking bread decreased by more than 25%, while the consumer quality of the product did not change.
Discussion and Conclusion. The studies have shown that the use of the method for thermal processing opens up new opportunities for the fast food industry and other sectors of the national economy. The results of the study showed that together with a set of experimental data, this method will be possible to use in the individual sector and to carry out the intellectualization of the process of preparing various food products.



Mechanical engineering
Improving the Efficiency of the Liquid Heater in the Pre-Start Preparation of the Internal Combustion Engine
Resumo
Introduction. In this article the study subject is the power supply system of the pre-start heater. The purpose of the study is to evaluate the possibility of using a thermoelectric generator to power the liquid preheater with optimization of the flow section of the thermoelectric generator heat exchanger.
Materials and Methods. It is proposed to use a thermoelectric generator as an additional energy source to reduce electric power consumption by a pre-start heater. In the course of the study, various structures of the flow section of the thermoelectric generator heat exchanger have been modeled. The thermal and hydrodynamic analyses were carried out in the software environment ANSYS Workbench, Solidworks Flow Simulation to develop the most effective design for the flow section of the thermoelectric generator heat exchanger.
Results. An experimental installation was assembled and the dependence of the temperature modes of the pre-start heater on the output parameters of the thermoelectric generator was determined.
Discussion and Conclusion. It has been proved the possibility of reducing the power consumption of the vehicle battery during thermal preparation of the internal combustion engine by using a thermoelectric generator adapted to the power supply system of the liquid pre-start heater.


