


Том 53, № 4 (2019)
- Год: 2019
- Статей: 32
- URL: https://bakhtiniada.ru/0040-5795/issue/view/10551
Article
Generalized Model for Engineering and Controlling a Complex Multistage Chemical Energotechnological System for Processing Apatite-Nepheline Ore Wastes
Аннотация
A comprehensive formulation for the problem of engineering applied to a multistage chemical energotechnological system for the production of phosphorus from the technogenic wastes of apatite-nepheline ores is presented. The main objective of the studies performed within the procedure of engineering is to determine the phosphorus-production technology parameters decreasing energy and resource efficiency due to the optimization of energy-consumption values for all considered multistage chemical energotechnological processes instead of individual stages. A generalized model of engineering is developed for the chemical energotechnological system of phosphorus production in compliance with the IDEF0 International Standard of Function Modeling, and parameters suitable for further use in the procedure of minimizing the energy and resource efficiency of this production are concretized for multistage chemical energotechnological processes. A conceptual foundation based on the methods of automatic control theory, i.e., the state-space description of control objects, is proposed for the creation of a universal program-optimization model for a chemical energotechnological system. Some results of a simulation experiment in the Simulink environment for the modeling of dynamic systems are presented to demonstrate the applicability of the proposed approaches to the optimization of multistage chemical energotechnological processes.



Molecular Simulation of Pervaporation of a Lennard-Jones Mixture Using a Crystalline Membrane
Аннотация
Numeric simulation of the pervaporation process is carried out using molecular dynamics. Various conditions of the separation of an ideal binary Lennard-Jones mixture using a crystalline membrane are considered. Components of separated mixtures differ in regards to the energy of interaction with molecules of the membrane. As a result of simulation, fields of concentrations and densities along the cell, as well as flux values of components, are obtained. In addition, coefficients of the diffusion of components in the membrane are computed. It is shown that the correspondence of numeric simulation data to macroscopic mass transfer equations are observed in all cases. It can be concluded that the behavior of molecules in a nonequilibrium system with a scale of several dozens of molecule diameters corresponds to transfer equations of linear nonequilibrium thermodynamics. Results of numeric simulation show the selectivity of a membrane in regard to the component with a larger interaction energy. It is shown that molecular simulation is able to predict the main characteristics of membrane separation (fluxes, selectivity, adsorption, and diffusion coefficients).



Computation of the Solubility of Aromatic Hydrocarbons in Supercritical Media Based on the Entropic Method of Similarity Theory
Аннотация
The results of generalizing the solubility of aromatic hydrocarbons in supercritical carbon dioxide using the entropy method of similarity theory are presented. Experimental data from different authors on the solubility of 11 substances studied in a temperature range from 300 to 350 K (728 experimental points and 50 isotherms) are subjected to generalization. It is shown that the dependency makes it possible to compute the solubility of aromatic hydrocarbons subjected to generalization in supercritical carbon dioxide to an acceptable accuracy.



Mathematical Modeling of Continuous Fermentation in Lactic Acid Production
Аннотация
The equations of a generalized mathematical model for the continuous fermentation of lactic acid have been presented. The system of equations includes the material balance relationships for biomass, a substrate, lactic acid, a byproduct, and the component of raw materials that produces the substrate. The specific rate of biomass growth takes into account all of the inhibition effects, namely, inhibition by the biomass, substrate, and product. Numerical solutions to the equations of the model in discrete and continuous forms for the basic variant of the values of constants have been presented. The effect of the characteristics of inhibition on the characteristics of the process, including the maximum productivity as a function of the dilution rate, has been evaluated. The generalized mathematical model makes it possible to take into account the majority of particular variants of the study and modeling of lactic acid synthesis in continuous fermentation that were reported in the literature. It has been recommended that the equations of the mathematical model be used to study processes under semibatch conditions, processes with recycling, processes with product recovery in membrane technology, and others.



Simulation of Radical Polymerization Using Fixed Coefficients
Аннотация
The calculation of the number-average degree of polymerization is considered exemplified by the radical polymerization of styrene, which is carried out at 343, 348, and 353 K. The system of differential equations on the graph using corrections specified as formulas has been applied for the calculation. When using the minimum set of initial data, the error of the calculated and experimental values is 40, 33.3, and 37.5% at 343, 348, and 353 K, respectively. The inverse kinetic problem has been solved.



Gas-Dynamic and Heat-Exchange Processes in a Facility for the Vacuum Dehydrogenation of Hydrocarbons
Аннотация
Experimental and numerical research into gas-dynamic and heat-exchange processes in facilities for the vacuum dehydrogenation of hydrocarbon raw materials is considered; results of experiments and numerical studies are compared. This work describes an experimental plant; considers a mathematical model of gas-dynamic and heat-exchange processes in the experimental plant, as well as in facilities for the vacuum dehydrogenation of hydrocarbon raw materials on the whole; and describes numerical simulation of these processes in the ANSYS CFX software package and full-scale experimental research. Results obtained during experimental and numerical research, as well as their comparison, are presented. An experimental confirmation of the correct description by a mathematical model of gas-dynamic and heat-exchange processes in an experimental plant for vacuum dehydrogenation is obtained.



On the Conditions of Clogging in a Hydrocyclone
Аннотация
Experimental data on the flow boundaries of a barite suspension depending on its concentration and volume flow rate for a 10 mm high-pressure hydrocyclone were presented. Computer simulation of phase separation in the high-pressure hydrocyclone was performed for a concentrated suspension. Qualitative agreement between the results of numerical modeling and experiment on the conditions of clogging of the hydrocyclone underflow was obtained.



Iodomethane Vapor Oxidation in Air Medium
Аннотация
Thermal decomposition and chemical oxidation of iodomethane under dynamic conditions have been studied. It has been found by differential thermogravimetric analysis with subsequent mass spectrometry that iodine(V) oxide is the product of the chemical interaction of iodomethane with ozone. It can be effectively captured on an inert ceramic carrier at a relatively low temperature.



Influence of Characteristics of Nickel Complex Compounds on the Rate of Chemical Deposition and Composition of Nickel–Phosphorus Alloy
Аннотация
The influence of characteristics of ligands and nickel complex compounds on the rate of the autocatalytic (chemical) deposition of nickel–phosphorus coating and the phosphorus content is considered. It has been established that the charge and complex of the ligand have the highest effect on the rate of process, and charge number and stability of the complex ion have the highest effect on the content of phosphorus in the coating. Mathematical models describing the relationship between the deposition rate, the composition of coatings, and the corresponding ligand parameters are obtained. Recommendations for the selection of the ligand composition of solutions for the chemical deposition of nickel–phosphorus alloy are proposed.



Interphase Distribution of Thiophene, Toluene, and o-Xylene in the Hexane–Polymer–Water Extraction System
Аннотация
The extraction of sulfur-containing and aromatic compounds from light hydrocarbons using water-soluble polymers has been studied experimentally and theoretically. During experimental studies, the extraction of thiophene, toluene, and o-xylene from n-hexane using extraction systems based on polyethylene glycols with different molecular weights, polypropylene glycol 425, and polyvinylpyrrolidone 3500 has been investigated. Based on mathematical modeling, the dependences of distribution coefficients for toluene and o-xylene on the concentration of the polymer using an extraction system based on polyethylene glycol 400 have been derived. The results of this study can be used in the development of new extraction processes for purifying light hydrocarbon fractions from sulfur-containing and aromatic compounds.



Hydrate Formation in a Porous Medium during the Injection of Liquid Carbon Dioxide with Allowance for Its Boiling
Аннотация
The specific features of gas hydrate formation during the injection of liquid carbon dioxide into a porous medium saturated with methane and water with allowance for the boiling of carbon dioxide have been studied. It has been found that the formation of carbon dioxide hydrate can occur both on the frontal boundary and in the extended region. It has been shown that the boiling of carbon dioxide and the corresponding cooling of a reservoir facilitate the formation of carbon dioxide hydrate on the frontal surface. Curves have been constructed that separate different regimes depending on injection pressure, initial pressure, and reservoir permeability.



Pinch Analysis of the Efficiency of a Heat-Exchange System for Styrene Production
Аннотация
The results of a pinch analysis of the efficiency of heat-exchange system of ethylbenzene dehydrogenation process are presented. The energy characteristics and target values of energy consumption were obtained and the utilization degree of the energy potentials of the heat-exchange system internal flows was evaluated. A potential for increasing the efficiency of thermal energy usage was estimated. Recommendations for improving the technology of the ethylbenzene dehydrogenation process were formulated based on the results, allowing an increase in the flexibility of the process, as well as the degree of its energy integration by 25%.



Mass Transfer, Kinetic, Equilibrium, and Thermodynamic Study on Removal of Divalent Lead from Aqueous Solutions Using Agrowaste Biomaterials, Musa acuminata, Casuarina equisetifolia L., and Sorghum bicolor
Аннотация
Three distinct agricultural waste materials, viz., casuarina fruit powder (CFP), sorghum stem powder (SSP), and banana stem powder (BSP) were used as low-cost adsorbents for the removal of toxic lead(II) from aqueous solutions. Acid treated adsorbents were characterized by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), and Fourier transform infrared spectroscopy (FTIR). The effects of parameters like adsorbent dose, pH, temperature, initial metal ion concentration, and time of adsorption on the removal of Pb(II) were analyzed for each adsorbent individually and the efficiency order was BSP > SSP > CFP. Based on the extent of compatibility to Freundlich/Langmuir/Dubinin–Radushkevich/Temkin adsorption isotherms and different models (pseudo-first and second order, Boyd, Weber’s, and Elovich), chemisorption primarily involved in the case of BSP and SSP, whereas simultaneous occurrence of chemisorption and physisorption was proposed in the case of CFP which was correlating with the thermodynamic study results conducted at different temperatures. Based on the observations, it was proposed that three kinetic stages involve in the adsorption process, viz., diffusion of sorbate to sorbent, intra particle diffusion, and then establishment of equilibrium. These adsorbents have a promising role towards the removal of Pb(II) from industrial wastewater to contribute environmental protection.



Technology of Inorganic Substances and Materials
A Conversion Method for the Preparation of Calcium Formate
Аннотация
Calcium formate is widely used in construction, tanning, and textile manufacture and as an E238 biological additive in cosmetology and the food industry. It has been shown for the first time that calcium formate can be produced from sodium formate according to the reaction CaAn2 + 2HCOONa \( \rightleftarrows \) (HCOO)2Ca + 2NaAn in an aqueous solution. The solubility in CaAn2–HCOONa–H2O (An– is chloride or nitrate) ternary systems at 25°C has been studied.



Methods for High-Purity Aluminum Oxide Production for Growth of Leucosapphire Crystals (Review)
Аннотация
Methods for the preparation of raw materials to produce leucosapphire are considered. It is shown that the main directions in the production of high-purity aluminum oxide raw materials are: electrochemical oxidation of aluminum, decomposition of alkoxides, high-temperature treatment of aluminum oxide in a halogen-containing atmosphere, and preliminary purification of aluminum-containing compounds followed by their decomposition. It is shown that methods of the purification of aluminum hydroxide and oxide obtained by the Bayer process are the most promising for industrial use. These methods include the complex purification and simultaneous preparation of ceramic preforms starting from aluminum hydroxides or oxides by their treatment in subcritical or supercritical steam and the following heat treatment in a halogen-containing medium.



Inorganic Sorbents Modified with Iron Compounds for Absorption of As(V) from Water
Аннотация
Granulated inorganic sorbents based on KSKG silica gel and aluminum oxide modified with Fe(III) compounds were developed for water purification from As(V). Physicochemical properties of synthesized sorbents were studied. It was discovered that the dynamic exchange capacity for As(V) varied in the following series: Al2O3–7Fe–Amk-290 < SiO2–7Fe–Az < SiO2–7Fe–Ox < SiO2–7Fe–Amk-290 < Si2–7Fe–Amk-600.



Granulated Anti-Icing Reagent on the Basis of Dehydrated Magnesium and Calcium Nitrates
Аннотация
The phase composition of the product of thermal dehydration of a mixture of crystallohydrates of magnesium and calcium nitrates with a bulk composition Mg(NO3)2 · Ca(NO3)2 ⋅ 2.7H2O is determined via X-ray phase analysis and its IR spectrum is obtained. It is found that the sample solidifies upon cooling to form a compact nonhygroscopic mass. A sample with a higher concentration of water is hygroscopic and deliquescent in air. Deeper dehydration is accompanied by hydrolysis with the formation of basic salts. The anti-icing properties of the dehydrated nitrate sample are determined.



Phase Equilibria in the Sections of a Carbamide–Sodium Formate–Water System at 0 to –22°C and Anti-Icing Properties of the Salt Compounds
Аннотация
The phase equilibria at 0 to –22°C in the sections of a carbamide–sodium formate–water system with ratios CO(NH2)2 : NaHCOO from 3 : 1 to 1 : 3 and anti-icing properties of salt compounds are studied. It is found that a compound with ratio of 1 : 1 has a temperature of the eutectic with ice of –22°C; i.e., it significantly decreases in comparison with the temperatures of the eutectics in binary systems containing carbamide or sodium formate. The compounds are characterized by a high melting capacity in relation to ice.



Structural Study of Li–Fe–P–O Powder Synthesized by the Extraction-Pyrolytic Method
Аннотация
Iron lithium phosphorus oxide, which is promising for use as a cathode material in lithium-ion batteries, has been synthesized by the extraction-pyrolytic method and further investigated. The possibility of obtaining phosphorus-containing Li–Fe–P–O cathode materials using di-(2-ethylhexyl)phosphoric acid has been shown. Structural and optical studies of Li–Fe–P–O dispersed material have been carried out using X-ray photoelectron spectroscopy and X-ray diffraction. The conditions for the formation of crystalline phases of these dispersed materials have been established. It has been shown using spectroscopic methods that the material contains carbon in its composition, which helps improve electron mobility.



Study of Structural and Mechanical Properties of Mineral Fertilizer Granules
Аннотация
The results of a study of the structural–mechanical properties of granules of various types of mineral fertilizers prepared on the basis of ammonium phosphates by measuring the force necessary for the destruction of the granule upon uniaxial compression between two parallel planes and deformation along the compression axis are given. Using X-ray microtomography and raster electron microscopy, the structure of granules is studied. The results of the calculation of the coefficient of local stress concentration, as well as activation energy of destruction and strength of the granules, are given.



Production of Lithium Hydroxide Monohydrate from Natural Brine
Аннотация
For the first time it is proposed to produce lithium hydroxide monohydrate as a primary derivative product from hydromineral raw materials. This technology is based on the primary lithium concentrate obtained by enriching the lithium-bearing brines and concentrating by the combined method. The produced concentrate is a pregnant lithium chloride solution which is subjected to the electrochemical conversion: LiCl ⋅ LiOH. The lithium hydroxide monohydrate crystals are extracted from the lithium hydroxide solution and, after washing, they correspond to the LGO-1 brand.



Designing and Preparing a Thin-Film Photocatalyst from Titanium Dioxide Nanotubes Codoped with Nitrogen and Fluorine
Аннотация
Thin-film nanostructured coatings have been produced electrolytically from TiO2 codoped with nitrogen and fluorine. The resulting films consist of individual TiO2 nanotubes with the polycrystalline anatase structure; they are characterized by narrow size distribution and a high degree of local self-organization. Diffuse reflectance spectroscopy demonstrates that the absorption edge of the samples codoped with nitrogen and fluorine is shifted towards the longer wavelength region of the solar spectrum by 200 nm with respect to pure TiO2. When irradiated with visible light, the synthesized TiO2 films exhibit high photocatalytic activity in the reaction of phenol oxidation in aqueous media.



Technology of Organic Substances
Absorption of Nitrous Oxide from Air by Aqueous and Organic Solutions
Аннотация
Findings from a study of the N2O absorption from an air flow in various aqueous and organic solutions at 293–298 K were reported. The maximum N2O absorption reached under the experimental conditions for water (~22–24%) and a saturated solution of K2Cr2O7 in concentrated H2SO4 with and without Al2O3 (~34 and ~30%, respectively) was determined. In concentrated HNO3 and NH4OH solutions, as well as in 1.0 mol/L NaOH and N2H4 ⋅ nH2O solutions, the degree of the N2O absorption varied within a range from ~7.5 to ~11.5%. A similar value of absorption was also found in 0.5 mol/L (NH2)2CO (~11%). In other solutions, the degree of the N2O absorption was not more than ~4.0%. In the studied organic solutions, the degree of the N2O absorption was found to be less than ~12%.



History, Current State, and Prospects for Development of Isobutane Alkylation with Olefins
Аннотация
The history of the formation, development, current state, trends, and prospects for the development of isobutane alkylation with olefins are discussed. It is shown that this process is carried out using various catalysts and technologies, among which sulfuric acid alkylation has a predominant use in refining around the world. Characteristics of domestic and foreign alkylation processes are compared. Data on the construction and beginning of operation of the first domestic industrial sulfuric acid alkylation plants in Grozny are discussed. In addition, data on alkylation plants obtained by lend-lease and built at refineries in Gur’ev, Orsk, Krasnovodsk, and Kuibyshev in 1945–1955 are presented. The prospect of developing the alkylation of isoparaffins with olefins is aimed at the development of technologies using solid catalysts, mainly based on various zeolites. The main foreign companies that have developed promising technologies for the alkylation process on solid catalysts are Mobil Oil Corporation, Sun Oil Company, Universal Oil Products Company, CLG (United States), Akzo Nobel (Holland), Haldor Topsoe (Denmark), INL (United States), UOP (United States), EXELUS (United States), Lurgi (Germany), etc. Among leading domestic research institutes, the following should be named: Topchiev Institute of Petrochemical Synthesis, Russian Academy of Sciences; Zelinskii Institute of Organic Chemistry, Russian Academy of Sciences; and Grozny State Oil Technical University.



Chemicometallurgical Processes of Deep Conversion of Ore, Technogenic, and Secondary Raw Materials
The Effect of a Humate Reagent and Sodium Oleate on the Wettability of Fluorite, Calcite, and Quartz
Аннотация
The effect of a humate reagent obtained from oxidized brown coal and sodium oleate on the wettability of minerals present in the composition of fluorite ores such as fluorite, calcite, and quartz is studied. It is shown that, in the case of successive treatment of fluorite and calcite with a humate reagent and sodium oleate, the difference in the wettability of the minerals significantly increases, which promotes the selection of these minerals during flotation.



Liquid Solvent Extraction of Arsenic from Acidic Process Solutions by Organophosphorus Extractants and Their Mixtures
Аннотация
An analytical review on methods for extracting arsenic from acidic solutions using various classes of industrial and advanced organophosphorus extractants and their mixtures is given. The states of arsenic(IV) and arsenic(V) in solutions of acids are described. Comparative data on the extraction of different forms of arsenic from acidic process solutions, including cutoff electrolytes of the copper industry, are given.



Leaching SiO2 and Al2O3 Impurities from Leucoxene from the Yaregskoe Deposit by Sodium Hydroxide Solution
Аннотация
This work presents the results of experimental studies of leaching aluminosilicate and quartz impurities from leucoxene from the Yaregskoe deposit by sodium hydroxide solution by sodium hydroxide solution. According to the data, the type of kinetic equation of SiO2 dissolution is defined, as are the equation parameters, including the orders by the reagents, the preexponential factor, and the activation energy. The activation energy of 77.2 ± 3.9 kJ/mol corresponds to the kinetic region of the reaction behavior.



Chemistry and Technology of Rare, Trace, and Radioactive Elements
The Behavior of Some Elements Found in Ammonium Perrhenate in the Solvent Extraction Technology of Its Production
Аннотация
Research results on the behavior of Fe, Cu, Zn, Cd, K, and Na by operations of solvent extraction technology of rhenium recovery from washing sulfuric acid of copper production and industry-related solutions with obtaining technical ammonium perrhenate as well as by technical salt recrystallization products were presented. Recommendations on decreasing of content of elements-impurities in pure salt were provided.



Sorption of Zirconium from Nitrate and Sulfate Solutions
Аннотация
The possibility of using sorption by sulfocationite in order to extract zirconium from nitrate and sulfuric acidic solutions has been shown. The sorption of zirconium from sulfuric solutions is much more effective than from nitrate solutions. Zirconium can be desorbed by concentrated solutions of ammonium salts; at the same time, ammonium sulfate is a more effective desorbing solution when compared with ammonium nitrate. The acidification of desorbate based on ammonium nitrate decreases the efficiency of the desorption of zirconium.



Behavior of Carbon During the Synthesis of Mixed Nitrides of Uranium and Plutonium
Аннотация
The behavior of carbon in reactions of the synthesis of mixed nitrides of uranium and plutonium is determined not only by its excess content against stoichiometry, but also by the active influence of hydrogen and nitrogen as components of technological gas. It is also necessary to account for the impact of products of thermolysis of the binder. The results of a thermodynamic analysis of possible reactions during synthesis indicate the special behavior of phase UC1.91 in the process and bring up additional questions on the mechanism of removal of excess carbon under temperatures of synthesis.



Processes and Apparatuses of Chemical Engineering
Modern Methods of Intensifying the Processes of Heat and Mass Transfer in Contact Reactors with a Packing
Аннотация
Instrumental and technological methods of intensifying the processes of heat and mass transfer in the column reactors with a packing are considered. It has been shown that one of the most promising areas for increasing the intensity of heat- and mass-transfer processes is the operation of a multilayer packing apparatus at gas flow rates close to the rate of suspension of the liquid phase.



Environmental Problems and Development of Low-Waste and Closed Process Flow Diagrams
Study of the Distribution of Iron Oxides in Intershale Clay and Oil Sludge Porous Filler with Mossbauer Spectroscopy
Аннотация
A ceramic porous filler obtained from intershale clay and oil sludge, which are pollutants in the environment, is the object of this study. The distribution of iron ions is revealed during the firing of the porous filler with a Mossbauer effect. The transformations of ferrous compounds in redox processes on the surface and in the middle of the samples containing high amount of iron oxide are considered. The experiments showed that the calcined ceramic samples have a zonality: the surface of the samples containing less than 6% of Fe2O3 is lighter than that of the inside part, the surface of the samples containing more than 8% of Fe2O3 is light cherry in color, and the interior part is dark cherry in color. The proposed composition for the production of a porous filler is innovative to decrease the negative impact of toxic wastes on the environment, the novelty of which is protected by a patent of the Russian Federation.


