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Vol 50, No 5 (2016)

Article

Mass transfer in a packed extractive distillation column

Ivanov I.V., Lotkhov V.A., Moiseeva K.A., Kulov N.N.

Abstract

The kinetics of mass transfer in the extractive distillation of the benzene–heptane mixture (which imitates the catalytic reforming product mixture) in the presence of N-methylpyrrolidone as the separating agent has been investigated. The separating agent exerts an effect on the overall efficiency of the process. The partial heights of transfer units in the vapor and liquid have been determined, and equations for calculating these parameters have been set up.

Theoretical Foundations of Chemical Engineering. 2016;50(5):667-677
pages 667-677 views

Studying the efficiency of an electroflotation process for the extraction of low-soluble scandium compounds from aqueous media in the presence of surfactants

Kolesnikov A.V., Gaidukov E.N., Kolesnikov V.A.

Abstract

The principal kinetic dependences of the electroflotation extraction of low-soluble scandium compounds from chloride, nitrate, sulfate, and carbonate electrolytes modeling scandium-containing feedstock leaching solutions have been studied. The role of surfactants of an anionic, cationic, and nonionic nature has been investigated depending on the composition of a background electrolyte. Under optimal conditions, scandium electroflotation extraction process was established to be efficient and the degree of extraction reached 97–99%.

Theoretical Foundations of Chemical Engineering. 2016;50(5):678-683
pages 678-683 views

Mass-transfer characteristics of spiral prismatic packings in isotope exchange columns of vacuum water distillation

Magomedbekov E.P., Belkin D.Y., Selivanenko I.L., Rastunova I.L.

Abstract

Some results of studying the mass-transfer characteristics of random stainless steel spiral prismatic packings in the separation of hydrogen and oxygen isotopes via vacuum water distillation in columns of 60 and 120 mm in diameter have been reported. The effect of the size of the packing element and the pressure on the ultimate throughput and the height equivalent to a theoretical plate has been shown.

Theoretical Foundations of Chemical Engineering. 2016;50(5):684-689
pages 684-689 views

Experimental and numerical simulation of interphase mass transfer of gas bubble in granular backfill and gel

Pokusaev B.G., Nekrasov D.A., Karlov S.P., Khramtsov D.P.

Abstract

An experimental and numerical study of the process of interphase mass transfer has been performed upon the motion of gas bubble in the granular layer saturated with liquid at different tilt angles of the tube and in the case of movement in the channel between the gel layers. The dependences of the coefficient of effective dimensionless mass transfer have been obtained depending on the tilt angle of the tube and backfill diameter. The relationship between the coefficient of effective dimensionless mass transfer and the rate of the free-floating gas bubble has been established.

Theoretical Foundations of Chemical Engineering. 2016;50(5):690-696
pages 690-696 views

Mathematical modeling of extractive rectification of a butyl butyrate–butyric acid mixture

Chelyuskina T.V., Bedretdinov F.N.

Abstract

The extractive rectification of a butyl butyrate–butyric acid mixture under reduced and atmospheric pressures has been studied by mathematical simulation using the Aspen Plus® v.8.0 software package. It has been shown that, from an energy point of view, extractive rectification of a butyl butyrate–butyric acid mixture should be performed under reduced pressure (e.g., 140 mm Hg) when this mixture is biazeotropic, rather than under atmospheric pressure when the system is zeotropic.

Theoretical Foundations of Chemical Engineering. 2016;50(5):697-704
pages 697-704 views

Efficiency of a vortex contact stage in thermal distillation

Voinov N.A., Zhukova O.P., Voinov A.N., Zemtsov D.A.

Abstract

The results of studying the process of distillation in a column with 21 vortex contact stages have been reported. The partial condensation of an ascending ethanol–water mixture vapor at the contact stages has been shown to intensify the mixture distillation process by threefold compared to adiabatic distillation. The process parameters that intensify heat and mass transfer in thermal distillation have been established. Some relationships for estimating the efficiency of a vortex contact stage have been derived.

Theoretical Foundations of Chemical Engineering. 2016;50(5):705-710
pages 705-710 views

Purification of reprocessed uranium in an additional product flow of a matched abundance ratio cascade and its enrichment in an ordinary cascade

Palkin V.A., Maslyukov E.V.

Abstract

Some methods for purifying reprocessed uranium from the admixture 232, 234, 236U isotopes in ordinary and double cascades have been considered. The method of purification in a matched abundance ratio cascade (MAR cascade) with a considerable decrease in the 232, 234U concentration in its additional product flow and separation of low-enriched uranium in the main product flow has been proposed. A computational experiment was performed. The results of calculations for MAR cascades with different key uranium isotopes have been presented. The variant that is best for the further enrichment of the purified product in an isolated cascade has been selected.

Theoretical Foundations of Chemical Engineering. 2016;50(5):711-717
pages 711-717 views

Heat and mass transfer when drying a spherical particle in an oscillating electromagnetic field

Rudobashta S.P., Zueva G.A., Kartashov E.M.

Abstract

The problem of describing heat and mass transfer upon drying the spherical particle in oscillating electromagnetic field under boundary conditions of heat and mass transfer of the third kind has been formulated and analytically solved. The numerical analysis of the process has been performed.

Theoretical Foundations of Chemical Engineering. 2016;50(5):718-729
pages 718-729 views

System analysis of the efficiency and competitiveness of chroming technologies

Vinokurov E.G., Meshalkin V.P., Vasilenko E.A., Nevmyatullina K.A., Burukhina T.F., Bondar’ V.V.

Abstract

The scientifically based selection of efficient chemical technologies is related to the integrated assessment of indicators of their energy and resource efficiency and environmental safety, as well as indicators of the quality of products. The authors conducted systematic analysis of the efficiency and competitiveness of two electrochemical technologies of chroming from the solutions based on chromium salts of different valences. The strengths and weaknesses of each technology have been defined using the methodology of SWOT analysis, and the defined qualitative indicators of the efficiency of technologies have been determined using the methods of nonparametric statistics.

Theoretical Foundations of Chemical Engineering. 2016;50(5):730-738
pages 730-738 views

Chemical equilibrium and liquid-phase splitting in acetic acid + n-propanol + n-propyl acetate + water system at 293.15 and 353.15 K

Samarov A.A., Toikka M.A., Naumkin P.V., Toikka A.M.

Abstract

The paper presents new experimental data on the chemical equilibrium in the system n-propanol + acetic acid + n-propyl acetate + water at 293.15 and 353.15 K, and the data on liquid–liquid equilibrium at 353.15 K. Based on the experimental and literature data, the possibilities that chemical equilibrium exists in a homogeneous or heterogeneous region of compositions has been analyzed. The temperature shift of chemical and phase equilibria and the values of the thermodynamic constants of chemical equilibrium are discussed.

Theoretical Foundations of Chemical Engineering. 2016;50(5):739-745
pages 739-745 views

The effect of gas and water droplet temperature on characteristics of water-droplet deformation at moderate velocities of droplet movement

Volkov R.S., Kuznetsov G.V., Kuibin P.A., Strizhak P.A.

Abstract

An experimental study has been performed on the effect of the temperature of gas and water droplets (3–6 mm in size) on deformation of water droplets that move with a moderate velocity (up to 5 m/s). A high-speed videocamera (recording at up to 105 fps) and a cross-correlation videocomplex were used. The droplet temperature varied in the range of 285–360 K. For gaseous mediums, air at a temperature of 280–300 K and condensed substance combustion products at a temperature about 1100 K were used. Typical deformation cycles were found. Their length, duration, and amplitude were calculated. The time a shape of droplet transforms into a new shape and the time the droplets retain their shape as they move through a gas medium have been determined. Approximating correlations for the basic characteristic of deformation under various heating or cooling conditions in a water droplet–gas system were derived.

Theoretical Foundations of Chemical Engineering. 2016;50(5):746-756
pages 746-756 views

The effect of hematite parameters on the regularities of reaction between 4-nitrochlorobenzene and substituted phenols in the presence of potassium carbonate

Volkov E.M., Orlov V.Y., Lyutkin A.S., Dvoretskii N.V.

Abstract

The formation of diphenyl ethers in the reaction between nitrochlorobenzene and phenoxide anions taking into account iron(III) oxide additives that were prepared by different methods and, consequently, have different substructures has been studied. The effect of hematite past history and its surface texture on the reaction rate has been considered. Based on the data obtained, we assumed that the effect of additives on the process under study consists in migration of potassium ions to the surface and bulk of hematite to form vacancies in the lattice of potassium carbonate, which are quite labile structural elements that possess strongly basic properties. Under the process conditions, these vacancies are the centers of the reaction with phenols.

Theoretical Foundations of Chemical Engineering. 2016;50(5):757-765
pages 757-765 views

Theoretical and experimental modeling of the cooling of uranium hexafluoride vapor desublimation tanks

Gubanov S.M., Krainov A.Y., Mazur R.L.

Abstract

A physical and mathematical model has been developed for the cooling of a block of receiver tanks for uranium hexafluoride desublimation with cold air supplied to heat exchangers by a VKhM-0.54/0.6 air cooler. Calculations have been carried out for the most heat-intensive operating regime of the receiver tank block, in which four tanks are cold and operate in the product desublimation mode, two tanks are being cooled after the evaporation of the product, and six tanks are reserved, being maintained in the cooled state. Experimental data are presented for the cooling of the vapor desublimation tank section using the VKhM- 0.54/0.6 air cooler. The mathematical model of the gas dynamic processes of cold air flow in the pipeline and tank walls–air heat transfer is used to calculate the cooling of the six tanks with a cold air stream from the VKhM-0.54/0.6 cooler. A good quantitative fit between the calculated data and experimental measurements has been attained. The performance parameters of the VKhM-0.54/0.6 air cooler can ensure uranium hexafluoride recovery from the gas mixtures arriving from the collector of the condensation–evaporation apparatus and purification of the product.

Theoretical Foundations of Chemical Engineering. 2016;50(5):766-775
pages 766-775 views

Effect of a solid wall on the formation of a porous layer structure

Dyachenko E.N., Dyachenko N.N.

Abstract

The formation of a near-wall layer in a bulk material has been studied by computer-aided modeling. Numerical calculation results have been compared with the experimental data.

Theoretical Foundations of Chemical Engineering. 2016;50(5):776-779
pages 776-779 views

Erratum

Erratum to: “Two-level scheme for removing boron compounds during the desalinating of seawater by reverse osmosis”

Desyatov A.V., Kolesnikov V.A., Kruchinina N.E., Landyrev A.M., Kolesnikov A.V.
Theoretical Foundations of Chemical Engineering. 2016;50(5):780-780
pages 780-780 views

Technology of Inorganic Substances and Materials

Extraction of antimony and niobium with tributyl phosphate from fluoride-ammonium solutions

Maiorov V.G., Mudruk N.V., Nikolaev A.I., Elizarova I.R., Safonova L.A.

Abstract

The purification of niobium from antimony impurity via extraction with tributyl phosphate from solutions of the HF + NH4F mixture has been studied. It has been established that at an HF + NH4F content equal to 7–16 mol/L and an NH4F concentration of 30% in the mixture, Sb extraction hardly changes (70–80% for one stage), and Nb coextraction abruptly decreases to values of less than 0.5%.

Theoretical Foundations of Chemical Engineering. 2016;50(5):781-784
pages 781-784 views

The extraction-pyrolytic method is 25 years old: Results and prospects

Khol’kin A.I., Patrusheva T.N.

Abstract

The review presents a summary of the application of the extraction-pyrolytic method for preparing inorganic materials. For 25 years, since the first publication, this method has received wide acceptance in studies on obtaining functional materials for various purposes. The main advantages of the extraction-pyrolytic method and its advantages compared to traditional methods have been considered. This paper contains materials reported at the Russian symposium “Extraction and Sorption Processes in Technology and Analytics,” Moscow, December 17, 2014.

Theoretical Foundations of Chemical Engineering. 2016;50(5):785-792
pages 785-792 views

Solar cell based on copper (I) oxide and cadmium tin oxide

Shelovanova G.N., Patrusheva T.N., Avilov N.E., Baranov O.Y., Khol’kin A.I.

Abstract

As a solar cell a heterostructure has been proposed that consists of an anode copper oxide Cu2O and a transparent conductive layer Cd–Sn–O obtained via extraction-pyrolytic method. The heterostructure is formed on a copper substrate by means of anodic oxidation with further applying a transparent conductive oxide film. An increase in the efficiency of the Cu2O/Cd–Sn–O element compared with Cu–Cu2O structure has been shown to be possible.

Theoretical Foundations of Chemical Engineering. 2016;50(5):793-797
pages 793-797 views

Influence of ammonium nitrate on the thermal decomposition of complex nitrogen–phosphorus–potassium fertilizers

Gorbovskiy K.G., Lobacheva M.P., Kochetova I.M., Norov A.M., Malyavin A.S., Mikhaylichenko A.I.

Abstract

The results of studying the thermal decomposition of complex nitrogen–phosphorus–potassium fertilizers obtained with different degrees of ammoniation of the mixture of nitric and phosphoric acid have been presented. The dependences of the mass loss of different samples and the release of the gas phase of nitrogen, fluorine, and chlorine compounds depending on the duration of decomposition have been shown.

Theoretical Foundations of Chemical Engineering. 2016;50(5):798-805
pages 798-805 views

Electrochemical production of aluminum hydroxide from kaolins

Eranskaya T.Y., Rimkevich V.S.

Abstract

It has been shown that an electric spark discharge in saturated alkaline solution acts as a catalyst of ionization during the decomposition of kaolinite into aluminate and silicate components. The production of aluminum hydroxide from KM-1-grad kaolin (Chalgansk deposit) is 24.8–37.2% of the estimated value.

Theoretical Foundations of Chemical Engineering. 2016;50(5):806-811
pages 806-811 views

Nanomaterials and Nanotechnologies

A study of the effect of iron oxide nanoparticles on the optical and adhesive properties of thermal control coatings of the “solar reflector” and “true absorber” class

Strapolova V.N., Yurtov E.V., Kiseleva L.V., Muradova A.G.

Abstract

The ability to acquire thermal control coatings of the “solar reflector” and “true absorber” class modified with iron oxide nanoparticles has been studied. The optical and adhesive properties of thermal control coatings have also been established.

Theoretical Foundations of Chemical Engineering. 2016;50(5):812-815
pages 812-815 views

Technology of Polymeric and Composite Materials

Aramid fiber reinforced epoxy composites: Fiber–matrix joint

Milyochin Y.M., Gusev S.A., Lunkina G.V., Sokolov V.V., Tikhonov I.V., Shchetinin V.M.

Abstract

The regularities of intermolecular and chemical interactions of aramid fibers and the epoxide matrix have been studied. The strength of the composite interface has been shown to be determined by the fiber–matrix joint.

Theoretical Foundations of Chemical Engineering. 2016;50(5):816-821
pages 816-821 views

Preparation of metal-ceramic membranes based on the powder of titanium and titanium dioxide

Novikov V.I., Sharapaev A.I., Korostylev D.A., Kuz’min A.V.

Abstract

The fabrication of metal–ceramic membranes with porous substrates made of titanium powder and selective TiO2-based layers has been described. A comparison with known membranes, the substrates of which are made of 316LF steel, while selective layers are made of ZrO2, has been performed. Industrially produced powders have been used to fabricate membranes.

Theoretical Foundations of Chemical Engineering. 2016;50(5):822-826
pages 822-826 views

An increase in abrasive resistance of composite metal ceramic membranes with selective layers based on oxide ceramics

Novikov V.I., Sharapaev A.I., Petunin A.B., Muradova A.G.

Abstract

An increase in abrasive resistance of metal-ceramic membranes with substrates made of steel 316LF and titanium and TiO2-based and ZrO2-based selective layers has been described. The role of oxidizing additives (K2Cr2O7 and Na2MoO4) in sintering of ceramic layers has been shown. The attrition resistance and structural characteristics of composite membranes have been described.

Theoretical Foundations of Chemical Engineering. 2016;50(5):827-830
pages 827-830 views

Petrochemistry and Petroleum Processing

Changes in the properties of heavy oil from Yarega oilfield under the action of magnetic fields and microwave radiation

Boytsova A.A., Kondrasheva N.K.

Abstract

The paper discusses the effects of ultra-high frequency radiation and constant and variable magnetic fields on the structural mechanical properties of heavy oil from the Yarega oilfield. It has been found that a constant magnetic field reduces the viscosity of the oil by almost two times, and microwave radiation promotes the formation of insoluble structures.

Theoretical Foundations of Chemical Engineering. 2016;50(5):831-835
pages 831-835 views

Chemical-Metallurgical Processes of Advanced Processing of Crude Ore and Technogenic and Secondary Raw Materials

Preparation of cobalt(II) salts by extractive conversion

Kasikov A.G., Dyakova L.V., Bagrova E.G.

Abstract

The possibility of preparing cobalt(II) salts from cobalt chloride solutions via extractive conversion has been demonstrated. Di-2-ethylhexylphosphoric, caprylic, and bis(2,4,4-trimethylpenthyl)phosphonic acids and trioctylamine have been tested as extractive agents. The results of large-scale laboratory tests of techniques for the extractive conversion of cobalt chloride into cobalt sulfate are provided.

Theoretical Foundations of Chemical Engineering. 2016;50(5):836-840
pages 836-840 views

Kinetics of the sorption of heavy-metal ions by a sorbent obtained from boric acid production waste

Yarusova S.B., Gordienko P.S., Yudakov A.A., Azarova Y.A., Yashchuk R.D.

Abstract

The results of studies of kinetic regularities of sorption of heavy-metals ions (Co2+, Ni2+, Cu2+, Zn2+, Cd2+, and Mn2+) by a sorbent based on calcium hydrosilicate (hereinafter referred to as silicate sorbent) produced from manmade waste formed during the processing of the boron-containing mineral raw materials (boron–gypsum) have been presented.

Theoretical Foundations of Chemical Engineering. 2016;50(5):841-845
pages 841-845 views

Carbide and titanium carbonitrides preparation from intermetal alloy scrap

Ershova T.B., Vlasova N.M., Teslina M.A., Astapov I.A.

Abstract

The possibility to prepare metal ceramics based on carbides and titanium carbonitrides from intermetal alloy scrap has been studied. The influence of sintering conditions on phase and structure formation processes in a metal ceramics material and on the composition and properties of the prepared material has been analyzed.

Theoretical Foundations of Chemical Engineering. 2016;50(5):846-850
pages 846-850 views

Chemistry and Technology of Rare, Trace, and Radioactive Elements

Recovery of rare-earth oxides from aluminosilicate sludges

Trushnikova L.N., Bakovets V.V., Sokolov V.V., Tarasenko M.S.

Abstract

A method for recovering some rare-earth oxides (Dy2O3, Y2O3, and Pr6O11) with their simultaneous purification via the breakdown of aluminosilicate sludges by soda has been proposed using an example of model samples that contain these oxides sintered with 11 admixture oxides. The developed process has been shown to be efficient for the recovery of rare-earth oxides of chemically pure grade from chemically complicated sinters.

Theoretical Foundations of Chemical Engineering. 2016;50(5):851-856
pages 851-856 views

Agitation leaching of rare earth elements from phosphogypsum by weak sulfuric solutions

Lokshin E.P., Tareeva O.A., Elizarov I.R.

Abstract

It has been shown that the processes of the recovering rare earth elements from phosphogypsum using agitation leaching by solutions that contain 2–10 wt % H2SO4 have poor economic prospects.

Theoretical Foundations of Chemical Engineering. 2016;50(5):857-862
pages 857-862 views

A rational approach to processing cerium-containing raw materials

Nechaev A.V., Sibilev A.S., Smirnov A.V., Shestakov S.V., Polyakov E.G.

Abstract

A method for the online control of cerium extraction from rare-earth raw materials based on the oxidation of its trivalent ions with hydrogen peroxide, followed by the precipitation of hydroxide and additional acid treatment to remove trivalent impurities has been considered.

Theoretical Foundations of Chemical Engineering. 2016;50(5):863-866
pages 863-866 views

REE formation in hydrodifluoride processing of the perovskite concentrate

Krysenko G.F., Epov D.G., Sitnik P.V., Medkov M.A., Nikolaev A.I.

Abstract

The results of studies of the distribution and forms of existence of rare earth elements in hydrodifluoride leaching of the perovskite concentrate have been presented. It has been established that, in the course of concentrate fluorination, rare earth elements form complex fluoroammonium salts. It has been shown that processing the perovskite concentrate using the fluoride technology enables one to extract 82 of rare earth elements and to obtain a concentrate of rare earth elements that contain oxides with admixtures of fluorides in a few stages.

Theoretical Foundations of Chemical Engineering. 2016;50(5):867-871
pages 867-871 views

Desorption of rhenium from weakly basic anion exchangers

Zagorodnyaya A.N., Abisheva Z.S., Amanzholova L.U., Sadykanova S.E., Sharipova A.S.

Abstract

The desorption of rhenium from an A172 anion exchanger with an ammonia solution has been studied. A172 and A170 anion exchangers have been investigated with infrared spectroscopy. The difference in their structures has been revealed so that A172 can be assigned to a medium basic anion exchanger type. The reason for the low desorption of rhenium from the A172 anion exchanger has been determined.

Theoretical Foundations of Chemical Engineering. 2016;50(5):872-877
pages 872-877 views

Binary extraction of lanthanides (III) nitrates with carboxylates and dialkylphosphates of secondary and tertiary amines

Kalyakin S.N., Kuzmin V.I., Mulagaleeva M.A.

Abstract

The separation of lanthanide (III) ions with binary extractants based on carboxylates, di-(2-ethylhexyl) phosphates of secondary and tertiary amines and their mixtures has been studied. The parameters of lanthanide nitrates extraction from the aqueous phase by solutions of these substances in nonpolar diluents have been found to fit the binary extraction mechanism. For systems containing di-(2-ethylhexyl) phosphate and caprate of dioctylammonium and trioctylammonium, synergistic effects have been observed.

Theoretical Foundations of Chemical Engineering. 2016;50(5):878-883
pages 878-883 views

Synthesis of powder uranium tetrafluoride from depleted uranium hexafluoride in hydrogen fluoride flame

But L.A., Vdovichenko V.D., Gromov O.B., Evdokimov A.N., Ivanov A.V., Logvinenko I.A., Mikheev P.I., Fedorova D.V., Shilov V.V.

Abstract

The mechanism of uranium tetrafluoride formation during the reduction of depleted uranium hexafluoride in hydrogen fluoride flame has been studied. Based on the performed studies, it has been established that powder uranium tetrafluoride with characteristics that enable it to be used for both long-term storage (minimum specific surface area, 0.6 ± 0.1 m2/g; untapped density, 2.7 g/cm3) and metallic uranium production (maximum specific surface area, 1.45 m2/g) can be obtained by adjusting the operational regime of a flame reactor.

Theoretical Foundations of Chemical Engineering. 2016;50(5):884-889
pages 884-889 views

Chemical Engineering Processes and Equipment

On increasing the efficiency of multistage extractive separation of metals

Kostanyan A.E.

Abstract

Two possibilities have been considered for improving the operation of a cascade of mixer-settler extractors, i.e., a new connection scheme between process vessels and a new chromatographic mode for carrying out the process. Studies on cobalt and nickel separation have been performed using an experimental setup and technological solutions taken from cobalt production with Cyanex extractants. A comparison of results obtained using the experimental setup with the data of an production plant operation has shown that the new scheme results in a marked increase in the productivity and efficiency of metal separation in a cascade of mixer-settler extractors. Based on numerical studies, it has been found that the cyclic process in the chromatographic mode allows one to separate a multicomponent mixture using a single operation.

Theoretical Foundations of Chemical Engineering. 2016;50(5):890-893
pages 890-893 views