Том 30, № 3 (2020)

Мұқаба

Бүкіл шығарылым

Processes and Machines of Agroengineering Systems

Intelligent Control Systems for Dynamic Mixing Processes in Seed Processing Machines with Highly Elastic Working Bodies

Sukhanova M., Sukhanov A., Voinash S.

Аннотация

Introduction. The development of intelligent control systems by means of various production and technological processes is an urgent problem. Pre-sowing seed treatment is an important agricultural process, without which it is impossible to get a planned harvest of high quality.
Materials and Methods. To create an intelligent system for control of seed mixing processes in seed processing machines before sowing, the technological process of pre-sowing treatment should be considered as a multi-level biotechnical system. There is a relationship between the objects of the biotechnological system in the process of pre-sowing seed treatment that can be represented in the form of a block diagram. A multi-level biotechnological system is considered as a cyber-physical system – a combination of various natural and artifi cial objects which is a single whole capable of self-preservation and development.

Results. The components of an intelligent system for controlling dynamic mixing processes will be working memory, many fuzzy rules describing the execution of mixing operations, and a strategy for selecting rules depending on the state of the system. In developing the intelligent mixing process control system, a return strategy is implemented. The strategy of dynamic mixing system control is implemented by a direct conclusion.
Discussion and Conclusion. The intelligent biotechnology control system will allow controlling the mixing process in real-time, correcting the kinematic parameters of the mixer and warning timely about the probability of damage for the elastic working element. Preliminary expert assessments and laboratory tests have shown that the use of an intelligent control system for seed treatment processes before sowing will improve the quality of the decisions made, reduce the control time of the mixing process by more than two times compared to existing control methods, reduce the physical load on the operator by 50% and increase the productivity of the mixing process by up to 20%.

Engineering technologies and systems. 2020;30(3):340-354
pages 340-354 views

Theoretical Underpinnings of the Parameters of Device for Cleaning Grain from Ergot Sclerotia

Saitov V., Farafonov V., Saitov A.

Аннотация

Introduction. The grain collected by a combine contains not only full-weight grain, but also weeds, including harmful ones, which include toxic ergot sclerotia. Existing grain cleaning machines cannot provide complete separation of toxic ergot sclerotia during a single technological process, because of the similarity of physical properties. A complete separation of ergot from grain in one technological process is possible by density using aqueous solutions of inorganic salts. Therefore, an urgent issue is the development of a machine for separating harmful impurities in a wet way.
Materials and Methods. We consider the fall of grains of rye, wheat, barley and oats, which have a shape close to ellipsoidal, from the outlet of the loading hopper into a liquid with a density of 1.0; 1.05; 1.10 and 1.15 ∙ 103 kg/m3. Theoretical explorations were undertaken for grain density (1.2...1.5) ∙ 103 kg/m3, a length (5.0...10.0) ∙ 10–3 m, a width (1.4...3.6) ∙ 10–3 m and thickness (1.2...3.5) ∙ 10–3 m by mathematical modeling methods using the laws of mechanics and hydrodynamics.
Results. For the development of a machine for a wet separation of harmful impurities, the height of the location of the outlet of the loading hopper relative to the surface of an aqueous salt solution was estimated. 
Discussion and Conclusion. It was found that the minimum height of the loading hopper outlet location relative to the liquid surface depends on the orientation of the grains at the moment of entering it, their linear dimensions and density, as well as the density of an aqueous salt solution. The height of the outlet of the loading hopper, necessary for guaranteed overcoming of the surface tension of the liquid by all grains, is 57.1 ∙ 10–3 m.

Engineering technologies and systems. 2020;30(3):355-376
pages 355-376 views

The Results of the Laboratory Studies of Harvesting the White Lupine by a Stripper Header with Fingers for Large Seed Crops

Aldoshin N., Mosyakov M.

Аннотация

Introduction. Agricultural machinery and devices used for harvesting white lupines do not provide a complete collection of seeds, which leads to the violation of agricultural requirements for the harvesting of leguminous crops. It is necessary to find new technological and technical solutions to reduce losses of seeds during this process. The most perspective solution to the problem of white lupine harvesting is the application of industrial flow line technology together with the improvement of the method to comb standing plants by a stripper header.
Materials and Methods. The article presents the design of a laboratory setup with experimental working bodies, which allows simulating the process of harvesting white lupines by separating the seed part of plants in the field. The empirical method based on the theory of multi-factor experiment was used to substantiate the parameters and operating modes of the stripper header with fingers for large seed crops. The algorithm and results of experimental studies to determine the completeness of seed collection are presented.
Results. The results of the laboratory studies of the stripper header with fingers for largeseeded crops to determine the qualitative indicators for the completeness of the collection of white lupine seeds are presented. It is determined that the maximum completeness of seed collection is 99.5%.
Discussion and Conclusion. In studying the technological process of harvesting white Degas lupine seeds by a combing header with fingers for large-seeded crops under laboratory conditions, the physical and mechanical properties of plants were experimentally studied, their morphological characteristics were clarified, and the regimen-technological parameters of the harvesting header were determined to ensure seed loss within agrotechnical requirements (0.5%).

Engineering technologies and systems. 2020;30(3):377-393
pages 377-393 views

Conceptual Model of Energy Efficiency for Environmentally Safe Utilization of Liquid Pig Manure

Byshov N., Uspenskiy I., Yukhin I., Chatkin M., Limarenko N.

Аннотация

Introduction. The growth of production capacity of livestock enterprises results in increased environmental pressures on bio- and agrocenoses, created by potential energy carriers, one of which is liquid pig manure. Representative parameters, which characterize the energy value, are the total content of nitrogen and its various forms N2 = 3...8 kg/m3; phosphorus oxide P2O5 = 3...6 kg/m3; potassium oxide K2O = 2...4 kg/m3; chemical oxygen consumption to the mass of organic matter 1.2, biochemical 0.42. In parallel, the groups of Escherichia coli, staphylococci, enterococci, aerobic spore-forming microorganisms, various forms of eggs, protozoan cysts and Eimeria oocysts are also the environmental burden. In addition, the physical and rheological properties of liquid manure can have a significant impact on energy efficiency and the way of its further utilization. In terms of agricultural chemistry, the most rational option for its utilization is fractional use in the form of organic fertilizer that is possible only under the conditions of sanitary and epidemiological safety, which is an energy-intensive process depending on various factors. 
Materials and Methods. The object of the study is the operational impacts in obtaining an environmentally safe cycle of utilizing liquid pig manure; the subject is the function of maximizing the energy efficiency of this object under the conditions of sanitary-epidemiological and agrochemical restrictions. 
Results. A conceptual model of operational impacts in producing environmentally safe liquid pig manure has been developed, which determines the components of specific energy consumption, the factors affecting them, and the restrictions imposed on them. 

Discussion and Conclusion. The practical significance of the work is the identification and categorization of factors depending on the type of functional impact on the operations of the preparatory cycle of ecologically safe utilization of pig manure that can provide initial data for developing specific research methods and statistical models. 

Engineering technologies and systems. 2020;30(3):394-412
pages 394-412 views

Determination of the Friction Angle between the Wheat Ear and Stripper Fingers

Savin V.

Аннотация

Introduction. Determining the angle of friction between stripper fingers and a wheat ear is an important task aimed at finding the optimal design parameters and operating modes of stripping devices. When stripper fingers and wheat ears interact, the relative position of the ear glumes, flower glumes, and grains is densified. In this case, the spikelet surface roughness changes.
Materials and Methods. A series of experiments was carried out to determine the angles of friction between a steel stripper fingers and wheat ears. Wheat varieties “Moskovskaya 40” and “Moskovskaya 56” were selected for the study. The experimental measuring installation is a frame with a rotatable platform mounted on it with the adjustable angle of rotation. The goniometer head provides the ability to fix the platform rotation angle value. The weight suspended from the stem of the plant imitated the forces arising in the process of stripping. The width and thickness of the wheat ear were also measured and recorded.
Results. The influence of the size of the wheat ear on the angle of friction is determined. The results of the study are divided into two groups. The following values of the friction angles were obtained: 26.4–31.5° for the wheat with ear width of less than 10.4 mm; 22.0–27.1° for the wheat with ear width of more than 10.4 mm.
Discussion and Conclusion. The angles of friction of wheat ears on the stripper fingers for wheat varieties specific to the Central region are obtained. The dependence of the angle of friction on the ratio of the geometric dimensions of the wheat ear and the slit width of the stripper fingers is established. When a wheat ear width is less than 10.4 mm, an effect of pinching the spikelets between the stripper fingers was observed. In this case, the coefficient of friction noticeably increased.

Engineering technologies and systems. 2020;30(3):413-425
pages 413-425 views

Технологии и средства технического обслуживания в сельском хозяйстве

Evaluation of Technical Condition of Round Gear Hydraulic Pumps of Tractor Mounted Hydraulic Systems

Chumakov P., Martynov A., Kolomeychenko A., Hasan I., Kolomeychenko A.

Аннотация

Introduction. In the technical service enterprises, the reliable estimation of a technical condition of hydraulic gear pumps of tractor mounted hydraulic systems is a priority in introducing new repair processes. The absence of data of manufacturing plants on limiting wear of working surfaces of hydraulic pump details, when the decision on repair is taken, leads to the necessity of carrying out additional researches. In this regard, the purpose of work is to find the limit wear values for working surfaces of details of round gear hydraulic pumps.
Materials and Methods. The laboratory tests of used round gear hydraulic pumps were carried out according to the method developed in the GOSNITI on the hydraulic bench of the KI-28097M-GOSNITI. The controlled parameter during tests is the pump delivery rate.
Results. The results of laboratory bench and micrometer studies of used round gear hydraulic pumps are presented in the work. The mathematical model of pump delivery rate dependence on statistically significant independent factors is obtained. The limit values for wear of working surfaces of round gear hydraulic pump details are determined by the steepest ascent method on the received mathematical model.
Discussion and Conclusion. According to the results of the input bench control of the used round gear pumps, 81% of the tested units were operated in the over-extreme limit state. The limit values for wear of working surfaces of round gear hydraulic pump details obtained by the steepest ascent method make it possible to make a conclusion about the necessity of their restoration in repairing at technical service enterprises.

Engineering technologies and systems. 2020;30(3):426-447
pages 426-447 views

The Assessment of the Limit State of the Vacuum Piston Type Dough Divider by Oil Consumption

Velichko S., Martynova E., Ivanov V.

Аннотация

Introduction. Agriculture includes one of the branches of raw material processing. At the same time, the most complex operation in the technological chain of bread making is the division of the finished dough into billets of the same mass. This operation is performed by vacuum-piston type dough dividers. Under operating conditions, the service life of dividers is 30-40% lower than the manufacturer’s stated. In the technical documentation there is not point of the limit state of dividers, so they continued to be used with high costs of technological materials that determine the cost of the finished product. 
Materials and Methods. Evaluation of the technical condition of vacuum piston type dough dividers was based on the edible oil consumption of food line WP 32 (manufacturer AIMOL). To measure the mass of the consumed oil and the mass of the dough pieces, scales were used with an accuracy of ±0.1 g and ±1 g, respectively.
Results. Based on the results of the analysis of the operation principle of dough dividers, the criterion of efficiency is called the oil consumption, which is responsible for the accuracy of weighing the dough through creating a vacuum in the suction chamber when filling gaps in the coupling of parts. When evaluating the technical condition of machines by manufacturing 300 test pieces configured for a mass of 500 g the maximum oil consumption is obtained equal to 218 g. According to the maximum oil consumption, the allowed oil consumption is determined to be 109 g.
Discussion and Conclusion. It is established that at bakery enterprises,0 about 30% of used dough dividers have an over-extreme limit state and the accuracy in weighing the dough cannot be restored by increasing the oil consumption. However, starting from the oil consumption above the allowed value of 109 g.

Engineering technologies and systems. 2020;30(3):448-463
pages 448-463 views

Mechanical engineering

E-Tricycle Vehicle Design Based on Parametric CAD/CAE Models

Chugunov M., Polunina I., Pjanzin A.

Аннотация

Introduction. National Technology Initiatives (STI), designed to develop and implement High-Tech tools into engineering practice and based on the Industry 4.0 concept, require appropriate technical solutions for all phases of the product lifecycle from design to disposal. Implementation of the concept involves the formation of technological groups and markets in different directions in particular one of the emerging markets of STI is Auto.Net. 
Materials and Methods. The article presents the methodology and results of designing an electric vehicle-tricycle in the integrated CAD/CAE systems. The design process is the development of digital parametric models of different types and levels on a top-down and bottom-up basis. The parametric properties of models provide the ability to develop design solutions efficiently, including design, analysis and optimization. 
Results. The results of the study are rational design paths for the structures of the class under consideration in the SolidWorks software, as well as design solution of the electric tricycle-vehicle in the form of a system of integrated parametric models, including 3D models of parts and assemblies, models of solid-state mechanics, finite-element models for solving problems of mechanics of the deformed solid body in the form of linear and non-linear statics, linear dynamics, parametric optimization. 
Discussion and Conclusion. In the research, the design trajectory of the electric vehicletricycle based on correct formulation for the design problems and providing the rational choice of means, tools, and technologies from basic SolidWorks functionality is presented. The trajectory provides both an efficient solution to design problems and an assessment of the adequacy of the results obtained. In terms of the possible perspective of this work, it is necessary to specify the solution of optimization tasks according to various criteria of project efficiency and the development of an integrated (cyber-physical) model of electric vehicle-tricycle, which meets the requirements of digital twins. 

Engineering technologies and systems. 2020;30(3):464-479
pages 464-479 views

Improving the Efficiency of Solar Power Plants

Strebkov D., Shogenov Y., Bobovnikov N.

Аннотация

Introduction. An urgent scientific problem is to increase the efficiency of using solar energy in solar power plants (SES). The purpose of the article is to study methods for increasing the efficiency of solar power plants.
Materials and Methods. Solar power plants based on modules with a two-sided working surface are considered. The reflection of solar radiation from the earth’s surface provides an increase in the production of electrical energy by 20% compared with modules with a working surface on one side. It is possible to increase the efficiency of using solar energy by increasing the annual production of electric energy through the creation of equal conditions for the use of solar energy by the front and back surfaces of bilateral solar modules.
Results. The article presents a solar power plant on a horizontal surface with a vertical arrangement of bilateral solar modules, a solar power station with a deviation of bilateral solar modules from a vertical position, and a solar power plant on the southern slope of the hill with an angle β of the slope to the horizon. The formulas for calculating the sizes of the solar energy reflectors in the meridian direction, the width of the solar energy reflectors, and the angle of inclination of the solar modules to the horizontal surface are given. 
Discussion and Conclusion. It is shown that the power generation within the power range of 1 kW takes a peak value for vertically oriented two- ided solar modules with horizontal reflectors of sunlight at the installed capacity utilization factor of 0.45. At the same time, when the solar radiation becomes parallel to the plane of vertical solar modules, there is a decrease in the output of electricity. The proposed design allows equalizing and increasing the output of electricity during the maximum period of solar radiation.

Engineering technologies and systems. 2020;30(3):480-497
pages 480-497 views

Reliability-Based Topology Optimization Using Two Alternative Inverse Optimum Safety Factor Approaches: Application to Bridge Structures

Kharmanda G., Antypas I., Dyachenko A.

Аннотация

Introduction. The Deterministic Topology Optimization model provides a single solution for a given design space, while the Reliability-Based Topology Optimization model provides several reliability-based topology layouts with high-performance levels. The objective of this work is to develop two strategies that can provide the designer with two categories of resulting topologies.
Materials and Methods. Two alternative approaches based on the Inverse Optimum Safety Factor are developed: the first one is called the Objective-Based IOSF Approach and the second one is called Performance-Based IOSF Approach. When dealing with bridge structures, the uncertainty on the input parameters (boundary conditions, material properties, geometry, etc.) and also output parameters (compliance, etc.) should not be ignored. The sensitivity analysis is the fundamental idea of both developed approaches, identifies the role of each parameter on the structural performance. In addition, the optimization domain choice is important when eliminating material that should not affect the structure functioning.
Results. Two numerical examples on a 2D bridge structure are presented to demonstrate the efficiency of the developed approaches. When considering a certain reliability level, the Reliability-Based Topology Optimization leads to two different configurations relative to the Deterministic Topology Optimization one. When increasing the reliability levels, the quantity of materials decreases that leads to an increase in the number of holes in the structures.
Discussion and Conclusion. In addition to their simplified implementation, the developed alternative approaches can be considered as two generative tools to produce two different categories (families) of solutions where an alternative choice between two functions (objective/performance) is presented.

Engineering technologies and systems. 2020;30(3):498-511
pages 498-511 views

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