Vol 30, No 1 (2020)
- Year: 2020
- Published: 31.03.2020
- Articles: 10
- URL: https://bakhtiniada.ru/2658-4123/issue/view/20126
Full Issue
Mechanical engineering
Reliability of Machine-Tractor Aggregates Operation
Abstract
Introduction. The development of the agro-industrial complex is impossible without creating innovative techniques and technologies. The key role in technical support of agricultural production processes is played by machine-tractor aggregates. One of their most important operational characteristics is reliability, i.e. the ability to perform specified functions, keeping over time the values of the operational indicators within the required limits.
Materials and Methods. The object of the study is the reliability of machine-tractor aggregates. The methods of mathematical modeling were used for the study. The general patterns were used for special cases, taking into account the prediction of changes in parameters over time. The analytical description of machine-tractor aggregate operation reliability was based on stationary random and correlation functions. Generalized patterns were used to construct mathematical reliability models using the results of predecessor (analogue) tests. Optimal reliability of the machine-tractor aggregate operation was determined on the basis of the mathematical model of object resource.
Results. There are obtained analytical dependences for the prediction of changes in reliability parameters of machine-tractor aggregate operation over time. The methods for creating reliability mathematical models are developed. Conditions affecting the functioning of the research object are determined.
Discussion and Conclusion. The analysis and synthesis of research in this science field and the obtained mathematical models show that to achieve high results it is necessary to decrease the variance of factors affecting the reliability of machine-tractor aggregates.



Disposal and Repair of Equipment as Circular Economy Elements
Abstract
Introduction. The article deals with the criteria for the further use of agricultural machinery that has reached the serviceability limit state: to carry out major repairs or dispose of it, as much as possible saving material resources, as required by the principles of the circular economy.
Materials and Methods. The technical conditions and costs of the equipment components at the agricultural repair workshops in 12 Russian regions were studied. The study was based on the changes in the structure of parts with different use periods.
Results. The results of the study showed that the cost of repairing the equipment components depends on serviceability status of the components, which are divided into three groups: the components fit for use without repair, components fit for use after repair, and irreparable components to be disposed of.
Discussion and Conclusion. It was found that nearly all machines, taken to the workshops for repairs, are outside the serviceability limit state and should be disposed of. The serviceability limit state of the machine occurs at loss of serviceability with a coefficient of less than 0.5. Tn this rate, the machine owner can choose whether it will be repaired or disposed of. When loss of serviceability less than 0.45, an overhaul is preferable. When loss of serviceability more 0.5, disposal is required. These measures will provide the greatest possible resource efficiency.



Processes and Machines of Agroengineering Systems
Estimating Ecological Properties of Rapeseed Oils for Using as Agricultural Tractor Motor Fuel
Abstract
Introduction. The relevance of the study is determined by the need to estimate the influence of mixed fuel, including diesel and biofuel (rapeseed oil), on ecological parameters of an agricultural tractor diesel in working in agricultural fields and transporting. The objective of the study is forecasting, obtaining and comparing the calculated and experimental environmental performance indicators of the Belarus-922 tractor diesel engine using mixed fuel for farming operations.
Materials and Methods. To achieve the objective of the study, the quantitative indicators of component structure of rapeseed oil samples of various origins have been defined, a theoretical estimation and the comparison of calculated and experimental environmental performance indicators of tractor diesel engine have been made with the use of the necessary equipment.
Results. For the first time, quantitative values of indexes of the component composition of rapeseed oils of various origins have been obtained. The analysis has shown that the most recommended to be used as fuel is the sample with the maximum content of unsaturated acids that will allow providing the maximum speed and combustion efficiency. The calculations show a decrease in working temperature by 200 K as a result of added rapeseed oils that should lead to a reduction of the constant of the reaction speed and concentration of nitrogen oxides approximately by a factor of 2.7. The endogenous origin of nitrogen compounds influences essentially on the concentration of nitrogen oxides in worked-out gases.
Discussion and Conclusions. Based on the analysis of nitrogen oxide mechanisms on combustion of rapeseed oils, the calculation of the semi-quantitative reaction rate is theoretically proved and experimentally confirmed.



Selecting a Strategy for Determining the Combine Harvester Parameter Settings
Abstract
Introduction. The article deals with adjusting the parameter settings of a combine harvester working bodies. For adjustment of complex hierarchical multilevel systems, the intellectual methods based on fuzzy expert information are used. The incoming quantitative, qualitative and evaluation information is analyzed when adjusting the combine harvester. The different types of uncertainty in considering semantic spaces of external environment factors and regulated parameters of the machine cause the application of logical and linguistic approach and mathematical apparatus of fuzzy logic for determining the optimal initial settings. The complex system of interrelations between parameters, indicators of quality of harvest, and factors of external environment causes the necessity to adjust the parameters of combine working elements in the process of harvesting.
Materials and Methods. Interrelations between performance indicators and regulated parameters are established by empirical rules obtained through the collection and analysis of expert information.
Results. An example of choosing a strategy of searching for an adequate response to the fault of the harvesting indices in the form of “losses of feeble grain with chaff” has been given. The choice of fault response strategies on the basis of Laplace criterion, expectedvalue criterion, and Savage test used for decision-making in “games with nature” has been considered. The method of the decision-making process in the problem under consideration with the application of the mentioned criteria were illustrated, the analysis of the obtained results was carried out.
Discussion and Conclusion. The suggested approach substantially increases performance of the unit of intelligent system updating. It allows structuring the expert knowledge base and establishing an optimal sequence of application of production rules; this provides efficiency of the updating process of the adjustable harvester parameters and also reduces the time for decision-making.



Ensuring Reliable Operation of Machine Parts with a New System of Variable Tolerances
Abstract
Introduction. The article describes an algorithm for determining the system of tolerances for ensuring reliable operation of parts on the section. The block diagram of the program for determining the variable tolerances is demonstrated. There determined blocks of initial information − broken and smooth curves of the controlled parameter, histogram and graph of resource distribution and definition of active area of control, and blocks of building graphs of “marginal fan curves of wear” and systems of admissions for objects of study of two types: for universal fuel pump (UTN-5) and four-section small-sized fuel pump with mechanical regulator. Two ways of determining the system of tolerances are suggested. Variant 1 is a graphical way through constructing “limit fan curves of wear” and determining tolerances by the value of ordinates in the control points. Variant 2 is an analytical way. There is created a formula to replace the graphical method for determining system tolerances.
Materials and Methods. Two models of high-pressure pump were selected as objects of the study. Nominal and limit values of parameters were known for the pumps. Schedules for checking and equation of wear curves are determined. Dependencies describing the pump plunger pair wear curves are determined. A histogram and graph for determining pump life cycles are drawn. The active area of control is determined with a given failure probability coefficient.
Results. As a result of the study the values for the tolerances system of two types of high pressure fuel pumps are obtained. Reliability values for one pump type are determined. Graphic and analytical algorithms for determining the system of tolerances by the formula are developed.
Discussion and Conclusion. The study approves the possibility of using the variable tolerance as a basis for determining the system of tolerances and reliability indicators of the diagnostic object.



Energy Efficiency of Pretreatment of Digester Synthetic Substrate in a Vortex Layer Apparatus
Abstract
Introduction. Processing organic waste to reduce the anthropogenic impact on the environment remains an urgent task, one of the ways to solve which is the use of methods for bioconversion of organic matter of organic waste to produce gaseous energy carrier and high-quality organic fertilizers. One of the most important stages of anaerobic processing of organic waste in bioreactors is the stage of preliminary preparation of waste for fermentation, which can be carried out by a number of methods. However, the technical literature does not pay enough attention to the use of devices with a vortex layer for the preliminary processing of substrates.
Materials and Methods. A mixture of organic fraction of municipal solid waste and tap water in the ratio of 300 g/l served as a substrate for treatment in the vortex layer apparatus.
Results. The calculations confirmed that the condition for energy efficiency of processing substrate pretreatment of methane is met, despite the additional cost of electrical energy during the integration of this stage in the system of anaerobic processing.
Discussion and Conclusion. Integration of the process of organic waste pretreatment in the vortex layer apparatus before fermentation in anaerobic bioreactors into the system of anaerobic treatment of organic waste can improve both the energy efficiency of the system and the level of anaerobic decomposition of organic matter of waste. The specific amount of biogas energy produced in the digestion process in an anaerobic bioreactor with pretreatment of the substrate in the apparatus of the vortex layer fully compensates the energy cost of pre-treatment of the substrate in the vortex layer apparatus. The practical significance of the work is confirmed by an increase in the specific yield of commercial energy by 70% compared to anaerobic treatment in traditional methane tanks.



Technologies and Means of Agricultural Mechanization
Experimental Data of the Ear Threshing Process in a Pneumatic Device
Abstract
Introduction. The current problem is the high level of grain injuries during the threshing process. Therefore it is necessary to develop the gentle methods for separating grains from ears. These methods shall exclude direct shock influence of operative parts of the threshing devices on cereal grains. The objective of research is to study the process of the wheatear threshing in the pneumatic device and to estimate the influence of device settings on cereal grain separation and damage.
Materials and Methods. The experimental apparatus is a pneumatic threshing device. The threshing is carried out in case of the interaction of an ear and concave under the influence of the alternating high and low pressure of the airflow generating by the rotor’s blades. Separation is carried out by means of deriving light-load tailings into the reduced pressure chamber.
Results. The grain damage decreases in reducing the speed of rotor blades motion and consequently the speed of ears motion in the threshing unit. Germ damage and grain breakage decrease almost to zero at a minimum blade motion speed of 13.5 mps. The range of blade speed between 13.5 and 20 mps is the most favorable for the pneumatic grain threshing in terms of the germ damage. The pneumatic threshing on the experimental device results in effective assorting of grains and light-load tailings of ears.
Discussion and Conclusion. Process of the wheat ears pneumatic threshing has satisfactory results. The pneumatic threshing reduces grain endosperm damage by 10…12%. Grain germ damage decreases by 5%, practically to zero. Comparison of shares of the damaged and crushed grains when using the pneumatic threshing with shares of the damaged grains when using the traditional combine threshing has showed that the offered method of the threshing provides a reduction in grain damage.



The Results of Field Tests of an Onion Set Harvesting Machine Equipped with a Shaker Arrangement Asymmetrical Bar Elevator
Abstract
Introduction. Machines for harvesting roots and onions do not provide qualitative indices of root heap separation that leads to violation of technical requirements during harvesting. New solutions are needed to increase the quality of root separation, increase the quality of separation and reduce damage.
Materials and Methods. The article presents the design of the onion set harvesting machine. The machine is equipped with a bar elevator with asymmetrical arrangement of shakers. The technique and results of field research to determine the quality of set onion separation at the experimental rod elevator are described.
Results. The results of production research of the onion set harvesting machine showed qualitative performance of the technological process of separating onion heap at optimal values of parameters: center distance between elliptical shaker and supporting roller 0.36-0.4 m at full separation of 97.0-97.2% and onion damage 1.65-1.68%; forward speed of rod elevator with asymmetrical arrangement of elliptical shaker and supporting roller 1.6 m/s at full separation of 98.5% and bulb damage 1.3%.
Discussion and Conclusion. The use of a bar elevator with an asymmetrical arrangement of the elliptical shaker and support roller allows, in comparison with the symmetrical arrangement of shakers, an increase in bulb separation by 2.0% and a decrease in onion damage by 1.1%.



Физико - математические науки
Physical Methods for Studying Jades of Different Colors
Abstract
Introduction. The article presents an analysis of the various applications of crystals, describes the historical and cultural foundations of using mineral raw materials for various purposes, including medical ones. It is shown that a special place in this list is occupied by jade (nephrite), which is one of the most common minerals used in therapeutic equipment. Therefore, the task is to conduct a study of jade of different colors by physical methods.
Materials and Methods. For the study samples of yellow jade, green jade, black jade, and white jade were made; samples of different colors of jades were made according to the “thin section” type and had a flat surface. The phase analysis of jades was carried out on the DRON-1 diffractometer. The diffraction pattern was recorded using a scintillation counter with amplitude discrimination. The diffraction pattern was recorded sequentially as the sample and counter, which were located on the GUR-5 goniometer, rotated.
Results. The article presents the results of studying the chemical analysis of jades of different colors and a diffractogram of yellow, green, black and white jades. The authors also provide a table for deciphering the interplanar distances and the intensities of the main lines of the studied jade samples.
Discussion and Conclusion. The studies have shown that the studied samples are tremolites by chemical composition. The chemical analysis of black jade showed that because of an increase in ferrous iron and a decrease in the proportion of magnesium, a transition to actinolite is noted. A decrease in fluorine content by an order of magnitude is also observed in the black jade sample.The conducted studies offer new possibilities for expanding the general concepts of creating a healthy environment, where all events are connected in a single logical chain.



Modeling the Flow of Multicomponent Reactive Gas on Unstructured Grids
Abstract
Introduction. The numerical algorithm is based on the finite volume method; the calculation is performed on unstructured triangular grids using the Message Passing Interface parallel computing technology.
Materials and Methods. To describe the flows under studying, the Navier–Stokes equations are used in the approximation for low Mach numbers. To solve these equations, the finite volume method on unstructured triangular grids is used. The study uses a splitting scheme for physical processes, namely, the chemical kinetics equations responsible for the transformations of substances are first solved, and then the equations describing the conservation laws of momentum and energy for each component of the gas mixture are solved. To find numerical flows through the edges of the grid elements, the Lax–Friedrichs–Rusanov scheme is used. To solve the equations of chemical kinetics, a compact algorithm proposed by the team led by N.N. Kalitkin is used. The METIS library is used to divide the grid into connected subdomains with an approximately equal number of cells.
Results. The article presents a numerical algorithm for studying multicomponent gas flows on unstructured triangular grids taking into account viscosity, diffusion, thermal conductivity, and chemical reactions. As a result of the study, a numerical simulation of the flow of a subsonic multicomponent gas in a flowing chemical reactor was carried out using ethane pyrolysis as an example.
Discussion and Conclusion. The numerical results on the conversion of the initial gas mixture are in good agreement with the known experimental data. The presented distribution patterns of the main components of the mixture and gas-dynamic parameters correspond to the flow pattern observed experimentally. Further work in this direction involves the modeling of subsonic gas flows on unstructured tetrahedral meshes using algorithms of higher accuracy for a more accurate study of ongoing processes.


