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卷 9, 编号 4 (2017)

General Problems of Catalysis

Methane pyrolysis on deposited resistive MeOx/carborundum catalysts, where MeOx is MgO, CaO, MgO/Al2O3, MgO/ZrO2, CaO/Al2O3, and CaO/ZrO2

Sigaeva S., Temerev V., Kuznetsova N., Tsyrul’nikov P.

摘要

Thermostable oxide catalysts (Al2O3, ZrO2, MgO, and CaO) deposited onto a resistive support (carborundum) are investigated for oxygen-free methane pyrolysis. Adding MgO, ZrO2, and Al2O3 to pure carborundum considerably improves methane conversion and selectivity toward acetylene. In contrast, the deposition of СаO reduces the total activity of deposited catalysts. The maximum selectivity toward acetylene (23.6%) is achieved on MgO/SiC catalyst with methane conversion of 68% at T = 1290°C. Examination of the MgO/SiC sample shows that the catalyst retains its catalytic characteristics without decomposition (methane conversion, ≈69%; selectivity toward acetylene, ≈22%) for more than 4 h of operating in methane pyrolysis (15% СН4 in nitrogen) at a temperature of 1300°С as a result of there being no carbon corrosion of the carborundum resistive support, in comparison to the metal catalysts.

Catalysis in Industry. 2017;9(4):277-282
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Catalysis in Chemical and Petrochemical Industry

Prospects for the direct catalytic conversion of methane into useful chemical products

Pinaeva L., Noskov A., Parmon V.

摘要

The literature data on the direct catalytic conversion of methane into useful chemical products (Н2, С2+ hydrocarbons, methanol, formaldehyde, and higher oxygenates) were analyzed. Processes based on these reactions have not yet been commercialized. For each reaction, the catalytic systems were revealed on which the characteristics (primarily, the yield of the desired product) are maximum, and the degree of their approximation to the level at which commercialization is possible was determined. Currently, the most suitable processes for pilot and industrial production may be the syntheses of С2+ and alkylaromatic hydrocarbons by oxidative condensation (dimerization) of methane and by the reaction of methane with С3–С6 alkanes, respectively. The problem of fast deactivation of catalysts in the synthesis of hydrocarbons of the gasoline fraction by methylation of olefins can be solved due to significant progress in the development of new modifications of zeolites and aluminosilicates. The main limitations on the implementation of methane pyrolysis into carbon and H2 are the insufficient demand for the types of carbon materials produced and low strength characteristics of the available catalysts in the case of the process performed in the moving bed. For some products (methanol, formaldehyde), the yields are too low for commercialization, while for others (higher oxygenates) only the possibility of their production was shown.

Catalysis in Industry. 2017;9(4):283-298
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Hydrodeoxygenation of methyl-substituted ketones using the composite loading of hydrogenation and dehydration catalysts

Ivanov D., Kharitonov A., Pirutko L., Noskov A., Abrashenkov P., Golovachev V., Kondrashev D., Kleimenov A.

摘要

The hydrogenation/hydrodeoxygenation of methyl-substituted carbonyl compounds to preserve the isomeric structure of a product is one way of controlling its amount of oxygen and improving the chemical stability of motor fuel components. The integration of hydrogenation and dehydration catalysts in one reaction space is an bright example of processes that proceed on these catalysts and positively affect each other. In comparison with the hydrogenation Ni-catalyst, the transformation of 2,4-dimethyl-3-pentanone into 2,4-dimethylpentane over the same catalyst loaded jointly with a zeolite is accompanied by a several-fold increase in hydrogenation rate and operational stability. In the process, the complete hydrodeoxygenation of the parent ketone is observed. Such composite loading can be used to replace bifunctional catalysts.

Catalysis in Industry. 2017;9(4):299-307
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Catalysis in Petroleum Refining Industry

Hydrooligomerization of unsaturated hydrocarbons as a basis of new technologies for the production of motor fuel compounds

Karpova T., Buluchevskii E., Lavrenov A.

摘要

A brief analysis is performed for the current state of processes for the production of motor fuels based on the consecutive oligomerization and hydrogenation reactions of unsaturated hydrocarbons. Some new butene hydrooligomerization catalysts based on the bifunctional NiO/В2O3–Al2O3, PdO/В2O3–Al2O3, and MoO32O3–Al2O3 systems are considered. It is shown that the best process performance parameters (a 67 wt % yield of liquid С5+ products at a butene conversion of more than 90%) are achieved with PdO/В2O3–Al2O3 catalyst prereduced in a hydrogen medium. The possibility of acetylene hydrooligomerization on NiO/B2O3–Al2O3 catalyst is demonstrated in principle. It is established that the presence of nickel(II) cations chemically bonded to the surface of a support is of fundamental importance for both acetylene hydrooligomerization and ethylene oligomerization.

Catalysis in Industry. 2017;9(4):308-316
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Characteristics and catalytic activity of platinum reforming catalysts based on aluminum oxide modified by organic acids

Tregubenko V., Udras I., Gulyaeva T., Belyi A.

摘要

The effect of treating aluminum oxide with organic acids (acetic acid, oxalic acid) on the dispersity, composition, and catalytic properties of the platinum sites of reforming catalysts is investigated. It is established that due to the high number of support defects, a Pt/Ох-Al2O3 sample prepared on the basis of aluminum oxide treated with oxalic acid solution has the the highest activity. The role the acid modification of a support plays in the formation of charged atoms of platinum, resulting in an increase of catalytic activity, is established.

Catalysis in Industry. 2017;9(4):317-322
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Domestic Catalysts

A new n-alkane hydroisomerization catalyst modified with nanosized molybdenum carbides and its catalytic properties in diesel fraction hydroisomerization. I. Synthesis and physicochemical properties of different acidic supports for hydroisomerization catalysts

Echevskii G., Toktarev A., Aksenov D., Kodenev E.

摘要

Hydroisomerization catalysts based on nanosized molybdenum carbides are developed. Such catalysts are resistant to sulfur compounds and can be used for the synthesis of waxy diesel fuels with the same characteristics as on platinum-containing catalysts. In the first part of this work, acidic supports with different types of porous structure and concentrations and strengths of Brønsted acidic sites (e.g., silicoaluminophosphate SAPO-31, zeolite ZSM-12, modified zeolite Beta, and desiliconized zeolite ZSM-5) are synthesized for a new type of catalysts. Their physicochemical properties are studied by means of adsorption, temperature- programmed desorption of ammonia (TPD-NH3), nuclear magnetic resonance (NMR) spectroscopy, and scanning electron microscopy (SEM).

Catalysis in Industry. 2017;9(4):323-330
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Biocatalysis

Bacterial degradation of ecotoxic dehydroabietic acid

Cheremnykh K., Grishko V., Ivshin I.

摘要

The possibility of biodegrading dehydroabietic acid (С20Н28О2, САS: 1740-19-8, abieta-8,11,13- trien-18-oic acid) (DAA), a toxic tricyclic diterpenoid, accumulated in the waste waters of the pulp and paper industry is studied using actinobacterial strain Dietzia maris IEGM 55Т. Cells of the strain Dietzia maris IEGM 55Т are shown to be resistant to DAA (MIC, 390 mg/L). The strain is not able to use DAA as its sole source of carbon and energy. DAA (500 mg/L) decays almost completely in 7 days when the bacteria are preliminarily grown with n-hexadecane. The DAA effect on the viability and respiratory activity of the bacteria is studied. Analysis of the antimicrobial activity shows that extracts of the obtained metabolites are not toxic, in contrast to the initial substrate. The resulting data expands our views on the catalytic activity of actinobacteria and their impact in decontaminating natural ecosystems that contain ecotoxicants.

Catalysis in Industry. 2017;9(4):331-338
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Biocatalytic production of extracellular exopolysaccharide dextran synthesized by cells of Leuconostoc mesenteroides

Stepanov N., Senko O., Efremenko E.

摘要

Results are presented from studies and a comparative analysis of the production of the commercially important product dextran from sucrose using fed-batch cultivated cells of the Leuconostoc mesenteroides subsp. dextranicum B-5481 bacterium either immobilized in a polyvinyl alcohol (PVA) cryogel or in the form of a suspension. It is shown that under identical process conditions, the concentration of dextran is 1.2 times higher when using immobilized cells instead of free cells. The high productivity of dextran formation (4.2 g/(L h)) under the conditions of fed-batch cultivation of the immobilized cells and the ability of these cells to function without losing their metabolic activity for at least five operating cycles are demonstrated. The productivity of the developed biocatalyst is 5 times higher than that of Weissella confusa cells immobilized in a calcium alginate gel and 34 times higher than that of Leuconostoc mesenteroides KIBGE HA1 cells immobilized in a polyacrylamide gel. The molecular weight of the dextran samples produced by the immobilized L. mesenteroides B-5481 cells is half that of the polymer produced by the free cells, expanding the range of possible applications of the polysaccharide with no additional hydrolysis.

Catalysis in Industry. 2017;9(4):339-343
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Highly concentrated populations of Aureobasidium pullulans cells in biocatalytic pullulan production processes

Senko O., Efremenko E.

摘要

Results are presented from studies and a comparative analysis of highly concentrated populations of free and immobilized Aureobasidium pullulans Y-4137 cells in the biocatalytic processes of pullulan production in glucose-containing media. The possibility of effectively using the developed biocatalyst in the form of immobilized cells is demonstrated. The process characteristics are determined for pullulan production from hydrolysates of various sources of renewable feedstocks (Jerusalem artichoke tubers, aspen wood, Chlorella vulgaris microalgal biomass, and potato pulp) under the action of the catalyst. It is established that A. pullulans cells immobilized in a polyvinyl alcohol (PVA) cryogel consume glucose 1.5 times faster and accumulate a 1.7 times higher concentration of the target polysaccharide in the medium than free cells. The immobilized cells can function for at least 15 operating cycles with a slight (no more than 10%) reduction in their metabolic activity. Analysis of the obtained data confirms that cell immobilization in a PVA gel for the production of pullulan allows us to shorten the duration of operating cycles in similar processes by a factor of 1.4 while reaching a comparable yield of the target product.

Catalysis in Industry. 2017;9(4):344-348
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Preparation and properties of new biocatalysts for the degradation of nonstarch plant polysaccharides

Sinitsyn A., Rubtsova E., Shashkov I., Rozhkova A., Sinitsyna O., Kondrat’eva E., Zorov I., Merzlov D., Osipov D., Matys V.

摘要

Recombinant strains of Penicillium verruculosum are developed that produce the homologous endoglucanase 2 (Eg2) and the P. canescens heterologous xylanase E (XylE). The recombinant strains are used to obtain new biocatalysts, i.e., enzyme preparations (EPs) that are substantially enriched with Eg2 and XylE. These preparations are highly active with respect to nonstarch plant polysaccharides (NPSes): cellulose, β-glucan, and xylan. The qualitative and quantitative compositions of the new EPs are studied by protein chromatography. It was shown that the EPs contained (in terms of total protein content) ~16–17% Eg2, 48–63% XylE, and 17–30% cellobiohydrolases, while the EP obtained using the recipient strain contained 1.4% Eg2, ~60% cellobiohydrolase and no XylE. The optimum pH values for cellulase (with respect to carboxymethylcellulose, CMC) and the xylanase activity of the EPs are 4.0 and 5.5, respectively. The EPs exhibit the abovementioned activities within a wide range of pH (3 to 7). The EPs exhibit CMC-ase and xylanase activities in the temperature range of 20–80°С with maxima at 60 and 70°C, respectively. The xylanase activity of the new EPs is virtually uninhibited by protein inhibitors of rye.

Catalysis in Industry. 2017;9(4):349-356
pages 349-356 views