


Том 8, № 1 (2016)
- Год: 2016
- Статей: 13
- URL: https://bakhtiniada.ru/2070-0504/issue/view/12587
General Problems of Catalysis
Regeneration of an alumopalladium hydrogenation catalyst in the process of supercritical CO2 fluid extraction
Аннотация
Using a specially created experimental setup, the crossover character of a change in solubility is determined, and the approximate pressure at the upper crossover point is found (≈19 MPa). The modification of carbon dioxide with chloroform is shown to increase its solubility by 2–2.5 times on average within the above range of conditions. The supercritical CO2 fluid extraction (SCFE) process is studied as it applies to the regeneration of LD-265 alumopalladium hydrogenation catalyst. Dimethylsulfoxide and ethanol are selected as cosolvents (modifiers). Maximum regeneration efficiency is established at a 5.5–6.5 wt % concentration of cosolvents, and dimethylsulfoxide proves to be a more efficient cosolvent than ethanol. The diene and bromine numbers and styrene and methylcyclopentadiene conversions obtained on catalysts regenerated via SCFE satisfy the requirements for catalytic systems used in the selective hydrogenation of dienes in a benzene–toluene–xylene fraction.



Activation of a cement-containing nickel catalyst for ammonia dissociation
Аннотация
The activation behavior of the KDA-10A (NIAP-13-02) commercial cement-containing nickel catalyst at temperatures of up to 750°C has been investigated by temperature-programmed reduction, hightemperature X-ray diffraction, and activation dynamics methods. The catalyst activation dynamics has been studied at 600, 650, 700, and 750°C. At 700–750°C and a heat treatment time of 6.0 h, the catalyst is almost completely activated. The high degrees of nickel dispersion and high catalytic activities observed at 700–750°C indicate a high thermal stability of the catalyst. A shortened catalyst activation procedure is recommended for industrial implementation.



Catalysis in Chemical and Petrochemical Industry
Sulfonic acid cation-exchange resins in the synthesis of straight-chain alkylphenols
Аннотация
Kinetic characteristics of reactions occurring in the alkylation of phenol with straight-chain alkenes (C9, C16) over the Amberlyst 15 Dry, Amberlyst 35 Dry, Amberlyst 36 Dry, Amberlyst 70, Amberlyst DT, Tulsion 66 MP, Lewatit K2640, Lewatit K 2431, and Relite EXC8D sulfonic acid cation-exchange resins have been determined experimentally. The activities of these catalysts in different types of reactions have been compared. The rate constants of all reactions decrease on passing from 1-nonene to straight-chain hexadecene. In the alkylations of phenol with straight-chain alkenes, the ortho-alkylphenol/para-alkylphenol ratio is practically equal to the statistical ratio for all of the resins examined in their operation range.



problems of increase in the selectivity of ethylene oxychlorination processes: II. General patterns in the formation of chloroorganic byproducts in the ethylene oxychlorination Process
Аннотация
We continue to consider some general patterns in the formation of chloroorganic byproducts during the process of ethylene oxychlorination in a fluidized catalyst bed. Based on the literature data, some conclusions are drawn as to chloroorganic byproducts generally resulting from the secondary conversion of 1,2-dichloroethane via the reactions of its dehydrochlorination and partial oxidation. An rise in process temperature increases the yield of byproducts. It is shown that the use of catalysts containing chlorides of alkali or alkali-earth metals along with copper chloride reduces the share from side reactions. When the process is performed under industrial conditions, it is best to use catalysts with low contents of copper on the outer surfaces of the grains. The penetration of iron into a catalyst due to the erosion of industrial reactor walls results in both a slowdown in the rate of oxychlorination and an increase in the yield of chloroorganic byproducts.



Catalysis in Petroleum Refining Industry
Prospects for using Mo- and W-containing catalysts in hydroisomerization. a patent review. Part 1: Catalysts based on molybdenum and tungsten phosphides
Аннотация
Patent information on methods used for preparing catalytic systems containing molybdenum and tungsten phosphides and employing these systems in the hydroisomerization of paraffinic hydrocarbons are analyzed. Analysis of the patent information shows that modifying acidic supports with molybdenum and tungsten phosphides allows us to create a catalyst for the hydroisomerization of paraffinic fractions that is stable and resistant to sulfur impurities contained in the hydroisomerization feedstock.



A catalyst for producing diesel fuels with improved cold flow characteristics
Аннотация
The aim of this work is to develop a catalyst for the hydroisomerization of a straight-run hydrotreated diesel fraction to allow the production of a diesel fuel with improved cold flow characteristics. Some catalyst samples containing zirconia modified with tungstate anions, high-silica zeolite, noble (Pt, Pd) or transition (Ni, Mo) metals, a binder (alumina), and promotors are synthesized. The samples are subjected to laboratory tests at temperatures of 250–360°C, a pressure of 3.0 MPa, feed hourly space velocities (FHSVs) of 1.5–3.0 h–1, and an H2/feedstock ratio of 1000 m3/m3. The target product yield relative to feedstock on GITs-1 (with Ni, Mo) and GITs-2 (with Pt, Pd) is 84.6 and 91.0 wt %, respectively, and the depression of the cloud and cold filter plugging points in comparison to the feedstock was 20°C for both catalysts. The possibility of producing a diesel fuel for a cold climate in compliance with GOST R (Russian State Standard) 52368–2005 or a winter diesel fuel in compliance with TR TS (Customs Union Technical Regulation) 013/2011 is shown.



Engineering Problems. Operation and Production
Effect of the design of a feedstock injection device in a fluidized-bed reactor on the efficiency of the reaction using the dehydrogenation of iso-paraffins in a fluidized chromia–alumina catalyst bed as an example
Аннотация
Mathematical modeling is performed for the operation of two units of industrial chemical fluidized-bed reactors with different gas feedstock injection devices, i.e, three toroidal rings with nozzles in unit 1 and a false bottom with nozzles distributed over it in unit 2. Efficiency is analyzed (using the target product (iso-butylene) yield) for the operation of the two units over 4 months under industrial conditions and revealed the higher efficiency of unit 2. To dedetrmine the reasons for different product yields in the two units, a numerical solution is found by mathematical modeling to obtain characteristic pictures of catalyst particle concentrations and temperature fields in these units. It is concluded that unit 2 is characterized by a more uniform and dense distribution of the catalyst along with more uniform heating of the reactor. Pictures of the principal catalyst circulation flows are plotted to explain the considerable difference between the catalyst concentrations and gas temperature fields. Based on the numerical solution, the operational efficiency of the two units is subjected to comparative analysis, which showed good agreement with the results from an analysis of industrial reactors. The approach used in this work could be used in designing new units and optimizing existing units.



Biocatalysis
Hydrocracking of vegetable oil on boron-containing catalysts: Effect of the nature and content of a hydrogenation component
Аннотация
Catalysts based on metals (Pt, Pd) and metal oxides (NiO, Co3O4, MoO3, WO3), supported on the surface of borate-containing aluminum oxide (B2O3–Al2O3), in the hydrocracking of sunflower oil at a temperature of 400°C, a pressure 4.0 MPa and a mass hourly space velocity MHSV 5.0 h–1 are compared. H2 TPR and IR spectroscopy of adsorbed CO and ESDR show that the hydrogenation catalyst components are Pt0 and Pd0, a mixture of Ni2+ + Ni0, Co2+ + Co0, or a mixture of the highest and partially reduced oxides of Mo and W. It is established that catalysts containing Pt, Pd, NiO and Co3O4, ensure complete oil hydrodeoxygenation. The main oxygen removal reactions in Ptand Pd-systems are decarboxylation and hydrodecarbonylation. For catalysts with NiO and Co3O4, characteristic reactions are reduction and methanation. The highest yield of the diesel fraction was obtained on Pt/B2O3-Al2O3 catalysts with metal contents of 0.3–1.0 wt %. Along with n-alkanes, the diesel fractions obtained on these catalysts include cycloalkanes and iso-alkanes (up to around 40 wt %) and aromatic hydrocarbons present in trace amounts. Hydrocracking on the Pt system at 400°C for 20 h with MHSV of 1.0 h–1 produces a diesel fraction with a yield of at least 82.0 wt % and the content of iso-alkanes at least 76.1 wt %.



Characterizing the properties and evaluating the efficiency of biocatalysts based on immobilized fungal amylase
Аннотация
Preparations based on native enzymes have limited industrial use because of their instability and sensitivity to the changes in pH, temperature, and other external factors. It is therefore essential to create biocatalysts based on immobilized enzymes that are more stable and thus more efficient in practical application. To stabilize fungal amylase (EC 3.2.1.1.), the enzyme is covalently immobilized on a chitosan-containing cellulose. It is shown that the thermal stability of the immobilized amylase is increased by 350%, compared to the native enzyme, and its resistance to pH-inactivation is also improved. The reduction of the inactivation rate constant and the increase of the Gibbs free energy for the immobilized enzyme, relative to the native enzyme, testify to its increased stability resulting from steric factors associated with the formation of azomethine bonds with cellulose and chitosan. It is shown that using the immobilized enzyme preparation instead of the native amylase increases the product yield in barley malt hydrolysis by a factor of 1.5, allowing us to use this preparation in the food industry.



Kinetics of the enzymatic hydrolysis of lignocellulosic materials at different concentrations of the substrate
Аннотация
The kinetics of the enzymatic hydrolysis of two substrates—lignocellulosic materials from Miscanthus and oat hulls—in an acetate buffer is studied at different concentrations of the substrates. The substrates are obtained via single-step treatment with a dilute solution of nitric acid. The content of a nonhydrolyzable component—acid-insoluble lignin—for Miscanthus and oat hulls was 11 and 14%, respectively. A multi-enzyme composition of commercially available enzyme preparations CelloLux-A and BrewZyme BGX was used as a catalyst. It is shown that treatment with the nitric acid solution produces reactive substrates for the enzymatic hydrolysis. The innovative science of the results is confirmed by Russian patent 2533921. Kinetics of the enzymatic hydrolysis of these substrates in an acetate buffer can be described by a mathematical model based on a modified Michaelis–Menten equation. The main kinetic constants for both substrates are determined from the experimental data. The equilibrium concentrations of reducing substances (RSes) for the substrates are calculated from the initial substrate concentrations. It is found that within the studied range of substrate concentrations (33.3–120.0 g/L), the initial rate of enzymatic hydrolysis for the lignocellulosic material from oat hulls is higher than that for the lignocellulosic material from Miscanthus by 1 g/(L h). It is shown that the yield of RS depends of the initial concentration of the substrates: as the concentration rises from 33.3 to 120 g/L, the yield of RS falls 1.5–2.0 times, due to substrate inhibition. At low initial concentrations, the yields of RS are similar for the substrates from Miscanthus and oat hulls. When the initial concentration of the substrate reaches 120 g/L, the yield of reducing substances for the lignocellulosic material from Miscanthus is approximately 20% higher than that for the lignocellulosic material from oat hulls. The established dependences and the proposed mathematical model allow us to optimize the initial concentration of the substrate for efficient enzymatic hydrolysis.



Comparative analysis of the effect of pretreating aspen wood with aqueous and aqueous-organic solutions of sulfuric and nitric acid on its reactivity during enzymatic hydrolysis
Аннотация
The effect of aspen wood pretreatment methods with the use of both aqueous solutions of sulfuric and nitric acids and aqueous-organic solutions (ethanol, butanol) of sulfuric acid (organosolv) on the limiting degree of conversion of this type of raw material into simple sugars during enzymatic hydrolysis are compared. The effects of temperature, acid concentration, composition of organic phase (for sulfuric acid), and pressure (for nitric acid) on the effectiveness of pretreatment were analyzed. It is shown that the use of organosolv with 0.5% sulfuric acid allows us to increase the reactivity of ground wood by 300–400%, compared to the initial raw material. Pretreatment with a 4.8% aqueous solution of nitric acid (125°C, 1.8 MPa, 10 min) is shown to be most effective, as it increases the reactivity of the ground aspen wood by more than 500%.



Biocatalytic conversion of kraft pulp using cellulase complex of Penicillium verruculosum
Аннотация
The efficiency of biocatalysts based on the cellulase complex from the Penicillium verruculosum fungus in the hydrolysis of kraft pulp from soft and hardwood is investigated. The activities of biocatalysts with respect to unbleached and bleached cellulose samples and the dependence of the degree of cellulose conversion on the content of noncellulose components are determined. It is shown that wet kraft pulp exhibits high reactivity in enzymatic hydrolysis with cellulase complex from P. verruculosum and is undoubtedly of interest as a substrate for scaling up biotechnological processes of the bioconversion of renewable plant-derived materials.



Optimizing the composition of cellulase enzyme complex from Penicillium verruculosum: Enhancing hydrolytic capabilities via genetic engineering
Аннотация
Modern technologies for the enzyme hydrolysis of cellulose-containing raw materials allow the production of sugars from which alcohols (biofuel), organic and amino acids, biopolymers, feed additives, and other value-added products can be obtained via microbiological conversion. Three types of cellulolytic enzymes are required for the bioconversion of cellulose containing materials: endoglucanase, cellobiohydrolase, and ß-glucosidase. The prospects for improving the hydrolytic capabilities of the enzyme complex secreted from Penicillium verruculosum are investigated in this work by means of genetic engineering to add different combinations and ratios of homologous and heterologous cellulases: endoglucanase IV (EGIV) of Trichoderma reesei, endoglucanase II (EGII), and cellobiohydrolase I (CBHI) of P. verruculosum, along with ß-glucosidase (ß-GLU) of Aspergillus niger. The optimum ratio of components is determined and the catalytic activity of enzymatic complexes is increased by as much as 100%.


