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Vol 55, No 3 (2019)

Article

Effect of the Physicochemical Properties of Refractory Compounds and Hard Alloys on Their Erosion in Electric Spark Alloying

Verkhoturov A.D., Ivanov V.I., Konevtsov L.A.

Abstract

This paper presents the results of a multiyear study of the dependence of the erosion of the anode in electric spark alloying (ESA) on the physicochemical properties of its material. This work has been performed using various devices, with different electric modes, using manual or mechanized treatment, and in various media. This article contains generalized data on the anode erosion of refractory compounds and hard alloys. It is shown that the refractory compounds’ erosion occurs at a substantial solid phase participation, whereas the correlation of the erosion value with thermo-physical properties for them is absent. Erosion resistance and the coefficient of the transfer of hard alloys at the ESA initial stage of treatment are both significantly larger than those of a relevant refractory compound, and they increase with the addition of bundle content to the alloy. The law of the additive property of erosion and its dependence on the content of the plastic bundle is not applicable to hard alloys. Porosity enhancements increase the erosion of the anode material.

Surface Engineering and Applied Electrochemistry. 2019;55(3):241-250
pages 241-250 views

Effect of Parameters of Electric Spark Discharge on the Physico-Chemical Characteristics of Steel 45 Surface after the ESA Electrodes Based on WC–8%Co with Chromium–Carbide Additives

Nikolenko S.V., Burkov A.A., Dvornik M.I., Zaitsev A.V., Sui N.A.

Abstract

The work studies the effects of the parameters of electric spark discharge and tungsten carbide-based electrode materials on electric spark alloying using chromium carbide nanopowder additives on the physico-chemical and operational characteristics of the coating surface. It is found that an increase in the surface roughness occurs with an increase in the duration of the electric spark discharge from 20 to 80 μs with a standard WC–8%Co hard alloy. The addition of 1–5% nanopowder of the grain growth inhibitor improves the physicochemical properties of coatings, reduces surface roughness, and increases wear resistance.

Surface Engineering and Applied Electrochemistry. 2019;55(3):251-258
pages 251-258 views

Preparation and Crystallization Characteristics of Hydrogenated Nanocrystalline Silicon Thin Films by Plasma-Enhanced Chemical Vapor Deposition

Yuqing Huang ., Liu J., Wang J., Bao D., Huang S.

Abstract

Both intrinsic and doped hydrogenated nanocrystalline silicon (nc-Si:H) thin films were prepared by plasma-enhanced chemical vapor deposition (PECVD) with various process parameters, such as a hydrogen dilution ratio, power, substrate temperature, and doping ratios of phosphorus or boron. The crystallization characteristics of nc-Si:H thin films grown with various process parameters were carefully and systematically investigated by Raman spectroscopy. Generally speaking, the results show that the higher the hydrogen dilution ratio and power or the lower the doping ratio, the higher the average grain size and the crystalline volume fraction of both thin films prepared and investigated here. In addition, a p-i-n type nc-Si:H thin film solar cell, which has an open circuit voltage of 660 mV and a short circuit current intensity of 13.06 mA/cm2, was directly prepared on a flat transparent conductive glass substrate.

Surface Engineering and Applied Electrochemistry. 2019;55(3):259-267
pages 259-267 views

On Regularities in the Realization of Electrostatic Instability of an Electroconducting Charged Jet Moving Relative to a Material Medium

Grigor’ev A.I., Shiryaeva S.O., Mikheev G.E.

Abstract

Increments of instability in capillary waves relevant to the bending–deformation mode on the surfaces of a conducting charged cylindrical jet of the ideal incompressible liquid moving at a constant speed relative to an ideal, incompressible material dielectric environment have been studied. It was shown that, although the bending–deformation waves are the last to be excited, after the axisymmetric and bending waves, their increment is the largest. The entire phenomenological picture of the realization of instability of a jet in the mode of branching jets is determined by a successive excitement of capillary waves with various symmetries. It has been shown that the viscosity of a liquid is of primary importance in the realization of the mode of branching jets.

Surface Engineering and Applied Electrochemistry. 2019;55(3):268-273
pages 268-273 views

Control of the Process of Electrodischarge Synthesis of Nanocarbon from Gaseous Hydrocarbons on Metal Surfaces

Boguslavskii L.Z., Vinnichenko D.V., Nazarova N.S., Adamchuk Y.O., Chushchak S.V., Kozyrev S.S.

Abstract

A system for controlling the process of the high-voltage high-frequency electric discharge synthesis of nanocarbon on metal surfaces in a carbon gas medium has been developed. The criteria that determine the production mode of the synthesis of nanocarbon are defined. The synthesis control is performed according to the minimax optimality criterion. It allows the current value in the range of the production mode of the synthesis of carbon nanomaterials with an onion-like structure to be maintained. The control of the movement of the metal surface sample with respect to the electrode in the course of synthesis ensures the uniformity of coating the surface with a layer of a synthesized nanocarbon material.

Surface Engineering and Applied Electrochemistry. 2019;55(3):274-279
pages 274-279 views

Faradaic Processes at the Interaction of Low-Temperature Plasma with Water and Aqueous Solutions

Kublanovskii V.S., Kravchenko A.V., Bersirova O.L.

Abstract

The paper considers the mechanism of reactions that lead to a change in the physicochemical properties of water in the case of its electrochemical activation with non-equilibrium plasma. The uniqueness of the method of the low-temperature plasma electrolysis (LTPE) consists in the fact that one electrode is placed in the liquid phase while the other is placed at some distance from the surface of the liquid, which offers new possibilities for the electrochemical method. It is shown that in the LTPE treatment of water, some destructive changes occur, which can result in the formation of peroxide and superoxide compounds with high oxidation properties. It is supposed that the mechanism of these processes is based on the appearance and functioning of a bipolar electrode at the liquid–gas interface.

Surface Engineering and Applied Electrochemistry. 2019;55(3):280-285
pages 280-285 views

Some Problems in Simulation of the Thermodynamic Properties of Droplets

Baranov S.A., Rekhviashvili S.S., Sokurov A.A.

Abstract

In this paper, the Gibbs dividing surface method is used to derive a formula to determine curvature-dependent surface tension in a system with two phases. The well-known Tolman formula is a special case of this formula. The problem of a sessile droplet is considered. The Bashforth–Adams equation analogue (in view of curvature-dependent surface tension) is obtained, and the numerical solution of the equation is carried out. It is shown that if the droplet size is not very large relative to the thickness of the surface layer (micro- or nanodroplets), the dependence of the surface tension on the curvature is very important. In addition, the case is considered where the diameters of cylindrical nanodroplets are shorter than the Tolman length.

Surface Engineering and Applied Electrochemistry. 2019;55(3):286-293
pages 286-293 views

Eco-Friendly Plant Extract of Medicago sativa (Alfalfa) as Corrosion Inhibitor for Carbon Steel in Marine Environment

Fouda A.S., Emam A., Refat R., Nageeb M.M.

Abstract

The inhibiting effect of an Alfalfa extract in a corrosive medium (3.5% NaCl + 16 ppm Na2S) on the corrosion of carbon steel was studied by the mass loss measurements, potentiodynamic polarization, and electrochemical impedance spectroscopy. The results showed that the inhibition efficiency, increases with an increase in the extract dose but decreases at higher temperatures. The obtained results indicated that the investigated extract is physically adsorbed on the carbon steel surface and follows the Temkin adsorption isotherm. The polarization data revealed that this extract acts as mixed type inhibitor. The surface morphology was tested using atomic force microscope. The results obtained from different techniques are in good agreement.

Surface Engineering and Applied Electrochemistry. 2019;55(3):294-303
pages 294-303 views

Effects of PEG, PVP and SDS on the Properties of Chromium Coatings Prepared from Trivalent Chromium Chloride Baths Using Experimental Design and Multi-Response Optimisation

Derabla T., Affoune A.M., Chelaghmia M.L.

Abstract

The effects of three organic additives polyethylene glycol (PEG), sodium dodecyl sulphate (SDS), and polyvinylpyrrolidone (PVP), on the electrodeposition of chromium from trivalent chromium chloride baths were investigated. The experiments were performed based on a two-level factorial design. The effects of electrolysis parameters: pH, temperature, and current density, as well as the concentrations of the three additives, on the thickness, roughness, and corrosion current density of the chromium deposited layers were analysed. Statistical results revealed that all response models are significant. It was found that the contributions of factors in thickness and interactions in roughness and the corrosion current density are more important. The main and interaction effect studies showed that pH and current density have significant effects on all of the responses, whereas the additive concentration only has an effect on the corrosion current density, especially in the presence of PVP and PEG. The interactions of pH with the current density and the temperature with current density have the most important effects on all responses. Optimisation and technical, economic, and environmental investigations revealed that PEG is the most suitable additive for usage in technical and decorative processes. PVP and SDS could substitute PEG for decorative and technical processes, respectively.

Surface Engineering and Applied Electrochemistry. 2019;55(3):304-316
pages 304-316 views

Comparative Anticorrosion Performance of Electrochemically Produced Zn–NiO and Zn–NiO–ZrO2 Composite Coatings on Mild Steel

Deepa K., Venkatesha T.V.

Abstract

Zinc composite coatings of Zn–NiO and Zn–NiO–ZrO2 were produced by electrodeposition on mild steel using a Zn-sulphate bath. The homogeneous dispersion of the metal oxide nanoparticles for composite coating was achieved by magnetic stirring of the bath solution for about 6 h. The surface characteristics were examined by scanning electron microscopy supported by energy dispersive spectroscopy. The hydrophobic nature of the deposits has been determined by contact angle images of the deposits. The comparative corrosion resistive property of Zn, Zn–NiO and Zn–NiO–ZrO2 deposits was investigated by using a corrosion medium of 3.65% NaCl solution. The corrosion resistance performance of the coatings was analyzed by the Tafel polarization and electrochemical impedance spectroscopy.

Surface Engineering and Applied Electrochemistry. 2019;55(3):317-323
pages 317-323 views

Electrochemical Investigation of Tetranitro Cobalt Phthalocyanine on Corrosion Control of Mild Steel in Hydrochloric Acid Medium

Sarvajith M.S., Pushpanjali ., Fasiulla .

Abstract

Tetranitro cobalt phthalocyanine (TNCoPc) was used as a corrosion inhibition of mild steel in a 0.25 M hydrochloric acid medium using Tafel polarization and electrochemical impedance spectroscopy in a temperature range of 303 to 323 K. The concentration of inhibitor used was in the range of 1.25–5 mM. The surface morphology was studied using scanning electron microscopy, atomic force microscopy, and energy dispersive X-ray analysis. Inhibition efficiency was found to increase with increasing inhibitor concentration and decreasing temperature. Polarization studies revealed that TNCoPc acts as a mixed type inhibitor at all concentrations of it. The maximum inhibition efficiency of 86.48% was obtained with TNCoPc at its optimum concentration of 5 mM. Adsorption studies revealed that the adsorption of this inhibitor underwent both physisorption and chemisorption on the surface of the metal and followed the Langmuir adsorption isotherm. The kinetic and thermodynamic parameters were calculated and discussed in detail. The results obtained by both Tafel polarization and electrochemical impedance spectroscopy methods were in good agreement with each other. TNCoPc emerged as a potential inhibitor for the corrosion control of mild steel in a hydrochloric acid medium.

Surface Engineering and Applied Electrochemistry. 2019;55(3):324-334
pages 324-334 views

Facile Synthesis of Polyaniline/Bismuth Nickelate Nanorod Composites for Sensitive Tartaric Acid Detection

Ma Y., Qiu F.L., Wei T., Lin F.F., Yan L., Wu H., Zhang Y., Pei L.Z., Fan C.G.

Abstract

Polyaniline/bismuth nickelate nanorod composites with different polyaniline mass percentage have been obtained by a simple in-situ polymerizing process. The structure and morpho-logy of the composites are analyzed by X-ray diffraction and transmission electron microscopy. The composites have cubic Bi12NiO19 phase. Amorphous sphere-shaped polyaniline with nanoscale size attaches firmly to the surface of the crystalline bismuth nickelate nanorods. A glassy carbon electrode is modified with polyaniline/bismuth nickelate nanorod composites for the electrochemical detection of tartaric acid. Electrochemical responses of tartaric acid have been investigated by controlling such parameters as the scan rate and tartaric acid concentration. The peak current is linearly raised with increasing the scan rate and tartaric acid concentration. The linear range increases from 0.001–2 mM to 0.0005–2 mM and the limit of detection decreases from 0.37 to 0.18 μM as increasing the polyaniline mass percentage from 10 to 40 wt %. Compared with a bare glassy carbon electrode and a bismuth nickelate nanorods modified polyaniline one greatly enhances the electrochemical detection performance of tartaric acid.

Surface Engineering and Applied Electrochemistry. 2019;55(3):335-341
pages 335-341 views

Characteristics of Multistage Electrohydrodynamic Converters

Kozhevnikov I.V., Grosu F.P., Bologa M.K.

Abstract

The characteristics of a multistage electrohydrodynamic converter (EHDC) have been studied, and the results are presented in this paper. The diagram of an experimental installation is described; the pressure head, flow rate, and current characteristics are provided as a function of time and the EHDC supply voltage. The factors determining the EHDC parameters and the methods of their regeneration are determined.

Surface Engineering and Applied Electrochemistry. 2019;55(3):342-348
pages 342-348 views

Self-Propagating High-Temperature Synthesis in a Ti−Al−C Powder System Using Different Carbon Precursors

Chelpanov D.I., Yushchishina A.N., Kuskova N.I.

Abstract

The processes associated with self-propagating high-temperature synthesis (SHS) in the Ti−Al−C powder system are studied, with hexamethylenetetramine amine (С6H12N4), polytetrafluoroethylene, and amorphous carbon (aC) used as carbon precursors. The key parameters of SHS and way the it unfolds are shown to be determined by the carbon precursor used and a technique employed for preparing initial powder samples. With the indicated carbon precursors, we are able to prepare nanostructured composite materials containing titanium carbide and the Ti2AlC MAX phase, while the Ti3AlC2 MAX phase is formed under specific conditions in the Ti−Al−С6H12N4 and Ti−Al−aC powder systems.

Surface Engineering and Applied Electrochemistry. 2019;55(3):349-356
pages 349-356 views

Characterization of Hydroxyapatite Coating on 316L Stainless Steel by Sol–Gel Technique

Sarbjit Kaur ., Bala N., Khosla C.

Abstract

Biomaterials are used for developing implants and producing a part or facilitating a function of a human body in a safe, reliable, and economical manner. Sol–gel deposition is one of the best, simple and economical methods of surface modification. In the current work, hydroxyapatite Ca10(PO4)6(OH)2, a bioactive material, has been prepared and then deposited on 316L stainless steel by the sol-gel coating method. The porosity percentage of hydroxyapatite coating was found to be 0.22. Electrochemical corrosion testing was carried out for both uncoated and sol-gel coated specimens. The coated specimens were characterized by the X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectroscopy, and cross-sectional analysis. The results revealed that the Ca/P ratio of the sol-gel coated steel was closer to that of a real human bone. It was found that hydroxyapatite-coated samples show better corrosion resistance and better implant properties as compared to those of the uncoated 316L stainless steel.

Surface Engineering and Applied Electrochemistry. 2019;55(3):357-366
pages 357-366 views