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卷 54, 编号 6 (2018)

Article

On the Application of Carbon-Containing Electrode Materials in Electrospark Alloying Technology. Part 2. Structure and Properties of Two-Layer Coatings

Kudryashov A., Eremeeva Z., Levashov E., Lopatin V., Sevost’yanova A., Zamulaeva E.

摘要

Electrospark treatment of OT4-1 titanium alloy was performed sequentially with a hard-alloy electrode STIM-20H (TiC—20% Ni) and carbon-containing material (graphites and carbon-based composite materials). Phase composition and relief of the coatings formed were analyzed. It was established that with regard to the applied carbon-containing material, the electrospark treatment can decrease the friction coefficient of the coatings and increase wear- and heat resistance of the titanium alloy.

Surface Engineering and Applied Electrochemistry. 2018;54(6):535-545
pages 535-545 views

Deposition of Ti–Ni–Zr–Mo–Al–C Composite Coatings on the Ti6Al4V Alloy by Electrospark Alloying in a Granule Medium

Burkov A., Zaikova E., Dvornik M.

摘要

The paper describes deposition of Ti–Ni–Zr–Mo–Al–C composite coatings on the Ti6Al4V alloy by electrospark alloying in a medium consisting of granules of individual metals and a Ti3Al + 10%C alloy. The mass transfer pattern during deposition is studied; it is found that the mass transfer coefficient is 18%. The thickness of the deposited coatings is about 50 μm. According to X-ray diffraction analysis, the coating composition is represented by AlNi2Ti, MoNi4, and NiTi intermetallic compounds. The average roughness of the coatings Ra is about 3 μm. The microhardness of the deposited layer is three times higher than that of the Ti6Al4V titanium alloy. The wear resistance of the Ti–Ni–Zr–Mo–Al–C coating to dry sliding friction against steel R6M5 is five times higher than that of the Ti6Al4V alloy. The presence of a Ti–Ni–Zr–Mo–Al–C coating on the Ti6Al4V alloy leads to a twofold increase in the surface resistance to high-temperature gas corrosion. The proposed approach makes it possible to obtain electrospark composite coatings based on multicomponent alloys, which are not inferior to coatings prepared by conventional electrospark alloying, in an automatic mode without sophisticated hardware and software.

Surface Engineering and Applied Electrochemistry. 2018;54(6):546-554
pages 546-554 views

Formation of Bottle-Shaped Pores with Petaloid Shoulder within Anodic Alumina

Liao J.

摘要

Porous anodic alumina (PAA) with distinct bottle-shaped pore channels was fabricated through annealing, reanodisation and chemical etching from phosphoric acid PAA. The effects of annealing at the elevated temperature up to 600°C on the subsequent treatments have been explored to obtain largest differential diameters of the two sections. It is shown that the structural change in the barrier layer induced by annealing at 500°C can be reversed by reanodisation, which is crucial for the fabrication process. Under proper conditions, the diameters of the two sections obtained are about 345 and 220 nm, respectively. Potential applications of such PAA include nano-structured material synthesis and through-hole membrane fabrication. Petaloid shoulder consisting of regular ridges and depressions was clearly revealed in the transition region, which can be attributed to the structural variation induced by a non-uniform electric field around the barrier layer within each cell. The redistribution of the space charge during annealing may enhance the variation of the electric field and hence preferred etching.

Surface Engineering and Applied Electrochemistry. 2018;54(6):555-561
pages 555-561 views

Instability of Ferrous Sulfate Bath for Electrodeposition of Nanocrystalline Iron Coating

Bahrololoomi A., Bahrololoom M.

摘要

Nanocrystalline iron coatings were electrodeposited at six different current densities, from 1 to 25 A dm–2 from a bath containing iron(II) sulfate at 60 and 80°C. The impact of the current density on the bath deterioration was investigated. The bath color changed from emerald green (485 nm maximum absorption wavelength, λmax) to turbid yellow (λmax = 470 nm) with some orange precipitates after electrodeposition up to 10 A dm–2. Further electrodeposition up to 25 A dm–2 changed the bath colour to dark brown (λmax = 435 nm). Ultraviolet-Visible spectra were recorded to verify the bath deterioration, which, in turn, prevented the coating growth. The color change and also the shift of the maximum absorption wavelength were discussed in terms of the crystal field theory and also of the anodic oxidation of the hexaaquairon(II) ion to the hexaaquairon(III) ion on the anode surface. The Pourbaix diagram for iron was used to interpret these results and the instability of the bath which was utilized here for electrodeposition of nanocrystalline iron coatings. Addition of saccharin also led to the bath instability. The influence of the bath instability on the average grain size, appearance, surface morphology and thickness of the coatings was discussed. The results proved that the iron(II) sulfate solution is an unstable bath for electrodeposition of nanocrystalline iron coatings.

Surface Engineering and Applied Electrochemistry. 2018;54(6):562-576
pages 562-576 views

Peculiarities of Redistribution of Electric and Thermal Fields at the Interface When Passing the Electric Current through the Melt

Tsurkin V., Ivanov A.

摘要

The two-dimensional formulation and the methods of numerical experiments are used to analyze the peculiarities of the redistribution of the lines of a uniform electric field in the volume of molten metal at the interface of nanosized phases with conductivity different from that of the matrix. It is shown that the gradients of the electric and thermal fields are determined by the shape of the phase and the phase conductivity–matrix conductivity ratio. The analyzed surface effects are also determined by the location of the sector of the inclusion surface with the respect to the current lines.

Surface Engineering and Applied Electrochemistry. 2018;54(6):577-584
pages 577-584 views

Physical Peculiarities of Corona-Discharge Motors

Grosu F., Bologa M., Motorin O., Kozhevnikov I., Polikarpov A.

摘要

This work is aimed at the study of the corona-discharge motor (CDM), whose torque is produced due to the electric dipole moment, which appears at the corona discharge. The physical mechanisms and features of the CDM operation that allow us to form a calculation base for the design and construction of the CDM, are identified and discussed. The motor power consumption, dipole moment generation, rotor torque as well as some specific effects inherent to this type of motor, arising from numerical calculations which take the pulse character of the supply voltage of the corona discharge into account, are considered. It is found that the motor rotation at a constant angular rate and a synchronous rotation with the torque are impossible. The obtained results can be used as a prerequisite for engineering calculations of the corona-discharge motors.

Surface Engineering and Applied Electrochemistry. 2018;54(6):585-592
pages 585-592 views

Properties of Tin Films Electrodeposited under a Weak Magnetic Field

Kovalyov S., Girin O., Debiemme-Chouvy C.

摘要

The cathodic deposition of tin coatings was performed from a sulfuric acid solution containing solely tin(II) sulfate, under a continuous external magnetic field. The influence of this magnetic field on the electrodeposition process, morphology and physical-mechanical properties of the tin film is reported. The morphology of the coatings was observed by scanning electron microscopy. It is shown that the tin electrodeposited under a weak (from 0.0005 to 0.0025 T) magnetic field has changed its surface morphology and physical- mechanical properties.

Surface Engineering and Applied Electrochemistry. 2018;54(6):593-598
pages 593-598 views

Inhibiting Properties of Some Heterocyclic Amide Derivatives as Potential Nontoxic Corrosion Inhibitors for Carbon Steel in 1.0 M Sulfuric Acid

Abdel Hameed R., Alfakeer M., Abdallah M.

摘要

Three compounds based on heterocyclic amides were synthesized, purified, characterized, and evaluated as corrosion inhibitors for carbon steel in 1.0 M H2SO4 solution using various techniques such as the weight loss, hydrogen evolution, thermometric, and potentiodynamic polarization. Effects of raising the concentration (50, 100, 150, 200 ppm) of amide compounds and temperatures were analyzed. The percentage inhibition efficiency went up with increasing inhibitor concentrations but decreased with temperature. Thermodynamic activation parameters were computed and discussed. It was found that the heterocyclic amide compounds reduce the weight loss, the amount of hydrogen evolved, the corrosion current density; thus the inhibition efficiency increases indicating the inhibiting power of these compounds. The maximum corrosion inhibition efficiency obtained by using 200 ppm from compound 3 is 95%. The potentiodynamic polarization curves proved that amide compounds act as inhibitors of a mixed type. The inhibition action of the three compounds was due to blocking the surface of the electrode by adsorption the inhibitor molecules according to the Langmuir isotherm. The data obtained via different techniques are in good agreement with each other and illustrate that the prepared amides can be considered to be potential nontoxic corrosion inhibitors.

Surface Engineering and Applied Electrochemistry. 2018;54(6):599-606
pages 599-606 views

The Development and Investigation of Biocompatibility Properties of Biodegradable Magnesium–Zinc Scaffold Electrodeposited with Hydroxyapatite

Seyedraoufi Z.

摘要

In the present work, a biodegradable porous Mg–3 wt % Zn scaffold was synthesized by a powder metallurgical method and then a nano hydroxyapatite (HAP) coating with the composition of Ca10(PO4)6(OH)2 on the scaffold was produced by pulse electrodeposition and alkali treatment processes to increase the biodegradability and biocompatibility of the scaffold. The results showed that the as-deposited coating consisted of HAP, CaHPO4 ⋅ 2H2O (DCPD) and Ca8H2(PO4)6 ⋅ 5H2O (OCP) with needle-like and plate-like morphologies; the post-treated coating was composed of a needle-like structure of nano HAP developed almost perpendicularly to the substrate. Electrochemical tests indicated that the corrosion current density reduced from 1.531 × 10–3 to 3.78 × 10–5 A cm–2 and the corrosion potential of the scaffold increased from–1.448 to–1.366 V. The results showed higher biocompatibility and cell viabilities for as-coated and post-treated scaffold extracts than that for an uncoated scaffold. Also, MG63 cells were found to adhere and proliferate on the surface of the as-coated and post-treated scaffolds, making it a promising choice for medical applications. This study showed that electrodeposition of a HAP coating is a useful approach to increase the corrosion resistance and biocompatibility of the porous Mg–Zn scaffold in simulated body fluid and to develop Mg-based scaffolds.

Surface Engineering and Applied Electrochemistry. 2018;54(6):607-613
pages 607-613 views

Control of the State of Primary Alkaline Zn–MnO2 Cells Using the Electrochemical Impedance Spectroscopy Method

Riabokin O., Boichuk A., Pershina K.

摘要

The commercial primary alkaline zinc–manganese cells after current loads and thermal treatment are studied using electrochemical impedance spectroscopy. The components of electric circuits and spectrum data responding to the changes in the investigated samples are identified on the basis of the analysis of impedance spectra and model equivalent circuits. It is found experimentally that the capacity dispersion is a parameter sensitive to any effects on alkaline zinc–manganese cells. The model of the electrode–electrolyte interface is used to evaluate the endurance of primary cells at thermal action.

Surface Engineering and Applied Electrochemistry. 2018;54(6):614-622
pages 614-622 views

Synthesis, Characterization and Applications of Single Walled Carbon Nanotube–Pt–P2O5 Sensors for Absolute Humidity Measurements

Spiridon S., Ionete E., Monea B., Sofilca N., Ebrasu-Ion D., Enache S., Vaseashta A.

摘要

We report the synthesis and characterization of sensors based on integrated single walled carbon nanotube–Pt–P2O5 active layer, for absolute humidity (AH) measurements. The sensors were obtained by direct deposition of an active doped layer to the surface of an interdigitated planar sensor type, by the drop cast method. For the experimental investigation, two sensors with the same active layer were fabricated and tested for detecting water humidity in inert gas at room temperature. The sensing mechanism of the fabricated sensors is characterized by the electrical variations in the sensors resistance, as a function of the AH related to the water trapping effect produced at the surface of the active layer. This physical behavior confirms the existence of a resistive path formed between the structured microelectrodes. The resistivity of the layer increases or decreases proportional to the raise or decline of the AH values in a range of 1 to 90% for the tested gas. This is caused by an electrolysis process that takes place under the sensors supply voltage and is influenced further by Pt catalyst. These sensors, compared to classical industrial humidity sensors, exhibit noteworthy sensing, stability and recovery capabilities and have a tremendous potential for integration in lowpowered sensor-platforms for instrumentation and device fabrication processes.

Surface Engineering and Applied Electrochemistry. 2018;54(6):623-630
pages 623-630 views

Design and Investigation of Nanosecond Pulse Generator for Electrical Discharge Micromachining

Lyubimov V., Kurochkin A., Volgin V., Sadovnikov R.

摘要

This paper deals with the development of a voltage nanosecond pulse generator for electrical discharge micromachining. The generator is based on the usage of a half-bridge circuit in the output stage and the RC–circuit in the control chart for the formation of a working voltage pulse. A computer simulation of the generator and an experiment on the implementation of the electrical discharge micromachining were performed.

Surface Engineering and Applied Electrochemistry. 2018;54(6):631-636
pages 631-636 views