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Vol 54, No 5 (2018)

Article

On Application of Carbon-Containing Electrode Materials in Technology of Electrospark Alloying: Part 1. Peculiarities of Coating Formation Using Electrospark Treatment of Titanium Alloy OT4-1

Kudryashov A.E., Eremeeva Z.V., Levashov E.A., Lopatin V.Y., Sevost’yanova A.V., Zamulaeva E.I.

Abstract

Electrospark treatment of OT4-1 titanium alloy was performed sequentially with a STIM-20N hard-alloy electrode (TiC–20% Ni) and carbon-containing material (graphite and carbon-based composite materials). Kinetics of the mass transfer of the hard-alloy electrode was studied. The cathode mass loss during the first minute of the treatment was established. The kinetics results were processed using the methods of mathematical statistics. The erosion resistance of the applied carbon-containing materials was determined. Phase composition and relief of the coatings formed were analyzed. It was found that the application of the carbon-containing material increases the content of refractory phases in the coatings. Increase in the time of the treatment using the carbon-containing materials decreases the roughness of the coatings.

Surface Engineering and Applied Electrochemistry. 2018;54(5):437-445
pages 437-445 views

Electrochemical Processes at the Bi0–Bi3+ Interface in Chloride Melts

Kozin V.F., Buryak N.I., Bliznyuk A.V.

Abstract

For rational design of technological schemes for production of high-grade bismuth and to improve electrochemical bismuth refining, knowledge of physicochemical properties of low-valent bismuth compounds and the mechanisms underlying processes occurring at the Bi0–Bi3+ interface in molten salts is necessary. For this purpose, the kinetics and mechanism of formation of low-valent bismuth compounds in the Bi0–BiCl3–ZnCl2–NH4Cl system by UV–Vis spectroscopy was studied. Chemical interactions between metallic bismuth and Bi3+ species in the melt give rise to Bi+ intermediates and [Bi5]3+ clusters, which are registered by their characteristic absorption bands at approximately 18000 and 14000 cm–1. The kinetic parameters for the Bi+ and [Bi5]3+ formations are estimated from the dependence of intensities of these absorption bands on the time of contact between metallic bismuth and Bi3+ species in the melt. The rate constants characterizing the Bi+ and [Bi5]3+ formations are estimated to be 3.33 × 10–3 and 2.31 × 10–3 s–1, respectively. The mechanism of anodic bismuth dissolution is proposed, and the cathodic and anodic current efficiencies for bismuth are determined.

Surface Engineering and Applied Electrochemistry. 2018;54(5):446-451
pages 446-451 views

Electrodeposition of Copper on Mild Steel: Peculiarities of the Process

Ivshin Y.V., Shaikhutdinova F.N., Sysoev V.A.

Abstract

The process of electrodeposition of copper coatings on a mild steel substrate was analyzed. The reasons for poor adhesion of the coatings from acid and alkaline cyanideless electrolytes were determined. It was shown that the problem of the direct copper coatings’ electrochemical plating on a steel substrate from cyanideless electrolytes results from the presence of the adjoint process of contact exchange in a copper ions–iron system. Good adhesion coatings can be developed only on termination of the contact exchange at the initial stage until the steel substrate under the sediment pores is not subjected to significant etching. In acid electrolytes, the adhesion is poor because of a large value of the contact exchange current. In alkaline cyanideless electrolytes iron is passivated, and adhesion of the coating is insufficient because of the presence of a separating passive film at the substrate–coating interface. In neutral electrolytes, it is possible to obtain a coating with a good adhesion to the substrate, but the results are not stable due to a low buffer capacity of the solution. During the deposition of a copper coating from acid electrolytes using a prenickel-plating, a thin nickel sublayer has pores through which the process of the contact exchange occurs. It is shown that, in order to develop coatings with a good adhesion, the minimum thickness of the nickel sublayer must be 3–5 μm.

Surface Engineering and Applied Electrochemistry. 2018;54(5):452-458
pages 452-458 views

Free-Cyanide Synthesis and Characterization of Cu–Zn Alloy by an Electrodeposition-Annealing Route

Abacha I., Boukhrissa S.

Abstract

Substitution of cyanide in electroplating is a current challenge. We present an alternative method aiming to reduce the toxicity and the cost of electroplating of Cu–Zn alloy (usually prepared from cyanide baths) while maintaining the decorative qualities and anticorrosive properties of the coating. For this purpose, Cu–Zn alloys were obtained in two steps from non-cyanide electrolytes. First, a copper layer electrodeposited onto a nickel under-layer, followed by a thin layer of zinc from three different simple non-cyanide zinc baths. The Zn/Cu/Ni sandwich system was then subjected to heat treatment at a temperature of 400°C, to ensure the diffusion of zinc into the copper layer to give the desired Cu–Zn alloy structure. The synthesized films were characterized by using X-ray diffraction XRD, scanning electron microscopy and energy dispersive X-ray spectroscopy (EDS). XRD demonstrated that the electrodeposited films are crystalline and present the Cu0.7Zn0.3 phase with preferential (111) orientation. An analysis of XRD patterns revealed that after heat treatment, the Cu–Zn alloys were composed of a predominating α-phase structure. The morphology and composition of the coatings depends on the zinc plating bath type. After annealing, well defined pseudospherical Cu–Zn grains were formed covering the entire substrate surface. The EDS analysis indicated the formation of Cu0.7Zn0.3 brass alloys. The results showed the feasibility of this low-cost new route for the preparation of good quality Cu–Zn alloys from cyanide-free electrolytes.

Surface Engineering and Applied Electrochemistry. 2018;54(5):459-467
pages 459-467 views

Bending and Deformation Waves on the Surface of a Volumetrically Charged Cylindrical Jet of Dielectric Liquid Moving in Material Medium

Shiryaeva S.O., Grigor’ev A.I., Mikheev G.E.

Abstract

Analytical research into the stability of axially asymmetric capillary waves on the surface of a volumetrically charged cylindrical jet of an ideal incompressible dielectric liquid that moves in an ideal incompressible dielectric medium made it possible to specify the conditions for realization of instability of waves with azimuthal numbers 1 and 2, which corresponds to excitement of bending and deformation waves. It was found that realization of the Kelvin-Helmholtz instability occurs on the media interface because of a tangential jump of the field of velocities on the jet surface for the axially asymmetric waves. The linear dimensions of wave numbers' ranges of unstable waves and the sizes of increments of instability are defined by values of the charging Weber’s parameters. The variation of dielectric permeability of a jet and medium affects the characteristics of wave motions, including those in the range of instability realization.

Surface Engineering and Applied Electrochemistry. 2018;54(5):468-474
pages 468-474 views

Experimental Investigation of the Pressure Waves Generated by an Electric Explosion in a Closed Volume of a Fluid

Smirnov A.P., Zhekul V.G., Mel’kher Y.I., Taftai E.I., Khvoshchan O.V., Shvets I.S.

Abstract

Experimental investigations of the pressure wave amplitude generated by an electrical explosion in a closed volume of a fluid at elevated hydrostatic pressures were performed. In the process of the experiments, the influence of characteristics of the discharge circuit on the pressure wave amplitude in underwater spark discharge was evaluated, and the spark discharge was compared with the electric wire explosion by this parameter. The results showed that the decrease in the inductance and increase in the charging voltage lead to an increase in the amplitude of the pressure wave generated by the underwater spark discharge. The application of the electric wire explosion stabilizes the parameters of the generated pressure wave, allows one to increase its amplitude, and to reduce at the same time the charging voltage rate.

Surface Engineering and Applied Electrochemistry. 2018;54(5):475-480
pages 475-480 views

Kinetics of Antioxidant Activity of α-Tocopherol and Some of Its Homologues: Part 1. Review: Theoretical Model

Kanarovskii E.Y., Yaltychenko O.V., Gorinchoy N.N.

Abstract

The first part of the theoretical study devoted to the description of the kinetics and mechanism of the lipid peroxidation process involving the complexes of cytochrome c and cardiolipin with account for the effect of an antioxidant is presented. The main components of the ROS (reactive oxygen species) and AOD (antioxidant defense) systems and their properties are considered. The key features of the activity of these systems and various channels of the influence of their components on each other, both intrasystemic and intersystemic, important for the optimal interaction of these systems in the organism, are discussed. Special attention is paid in the review to the experimental works where the properties and structure of the cytochrome c and cardiolipin complexes of various types, along with their peroxidase activity, are studied. In addition to two known ways to control the peroxidase activity of these complexes discussed in the literature, it is proposed to consider another way, which is connected with a possibility to include the lipophilic antioxidant molecules into the composition of the complexes under study. The proposed way to regulate the peroxidase activity, increasing the effectiveness of the peroxidase process control, opens up new opportunities to regulate the process of the apoptosis of cells. Based on the analysis of experimental works on this problem, a theoretical kinetic model of the peroxidase process is formulated, which includes two reaction pathways: an enzymatic pathway involving the complexes of cytochrome c and cardiolipin and a non-enzymatic pathway involving free radicals. A system of differential equations that describes the kinetics of the lipid peroxidation process is constructed with account for the inhibiting effect of the antioxidant. The obtained model system of the kinetic equations will be used to study and compare the antioxidant activity of vitamin E (α-tocopherol) and some of its homologues with a shortened side chain, relying on the available theoretical and experimental data.

Surface Engineering and Applied Electrochemistry. 2018;54(5):481-497
pages 481-497 views

Berry Leaves Extract as Green Effective Corrosion Inhibitor for Cu in Nitric Acid Solutions

Fouda A.S., Abdel Haleem E.

Abstract

The corrosion of Cu in 2 M HNO3 in the presence of berry leaf extract (BLE) has been studied utilizing electrochemical impedance spectroscopy (EIS), potentiodynamic polarization (PP), electrochemical frequency modulation (EFM), and weight loss techniques. Polarization studies demonstrated that this extract acts as a mixed-type inhibitor. The inhibition efficiency (IE) of this extract has been found to vary with the concentration of the extract and the temperature and reached 90.1% at 300 ppm and 45°C. The adsorption of this extract on the surface of Cu from the corrosive environment has been found to obey the Temkin adsorption isotherm. The thermodynamic parameters of Cu corrosion in 2 M HNO3 were calculated and discussed. The surface morphology of the Cu surface was examined using different techniques. The Fouriertransform infrared spectroscopy (FTIR) results showed that the inhibition mechanism was via the absorption process, through the functional groups present in the extract molecules.

Surface Engineering and Applied Electrochemistry. 2018;54(5):498-507
pages 498-507 views

The Effect of Time and Temperature of Nitridation-Oxidation Process on Properties and Corrosion Resistance of AISI 316L Steel

Yazdkhasti M., Ahmad Hosseini S., Javadinejad H., Zare H., Rizi M.S., Abedi H.

Abstract

In this research, AISI 316L austenitic stainless steel has been subjected to plasma nitriding and oxidation- nitridation heat treatment at several temperatures for different times. Plasma nitriding of the samples was performed in N2/H2 = 1/3 atmosphere at temperatures of 425, 450, and 475°C for 5 h. To study the effects of the combined nitridation-oxidation process on mechanical and physical properties, the samples have been exposed in O2/H2 = 1/5 oxidating atmosphere at 425, 450, and 500°C for 15, 30, and 60 min, respectively. The mechanical and physical properties of the samples were studied after nitridation-oxidation heat treatment. The microstructural properties were examined by optical microscopy and scanning electron microscopy; the phases were analyzed by X-ray diffraction. The wear behavior of the oxidized-nitrided samples was studied using pin-on-disk tribotesting. The hardness and depth of the nitrided layer were measured by a Vickers hardness tester. The corrosion resistance of both untreated and treated samples was tested by the Tafel polarization and potentiodynamic polarization in 3.5% NaCl solution at ambient temperature. The results indicate that the combined nitridation-oxidation heat treatment improves both the pitting corrosion and wear resistances of AISI 316L steel and further increases its hardness.

Surface Engineering and Applied Electrochemistry. 2018;54(5):508-517
pages 508-517 views

Energy Conversion Processes at a High-Voltage Electrochemical Explosion in Limited Volumes

Vovchenko A.I., Demidenko L.Y., Starkov I.N.

Abstract

Based on the experimental studies of the energy characteristics of a high-voltage electrochemical explosion (HVEE) in limited volumes, the use of a combined parameter γ that takes into account the characteristics of a limited volume, which, along with the electrophysical quantities E0 and ωτ, determines the value of the specific energy efficiency μ of the exothermic compound during the HVEE in limited volumes, i.e., μ = fτ, E0, γ), is proposed and proven. The general dependence of the relative value of the specific energy efficiency μ/μ0 of the chosen exothermic compound during the HVEE in limited volume on the combined parameter γ is established and can be used in the calculation of the combined energy source with respect to the requirements of a particular technology.

Surface Engineering and Applied Electrochemistry. 2018;54(5):518-523
pages 518-523 views

Comparative Study of Mechanical and Tribological Properties of Alumina Coatings Formed on 5754 Aluminium Alloy under Various Conditions

Kessentini I., Zouari S., Bakir A., Bargui M.

Abstract

In this paper we present the results of the comparative study of the performance of two sulfuric and oxalic anodizing process already retained, based on the superposition of the surface responses. For this purpose two Doehlert experimental designs with three variables (temperature, current density, sulphuric acid concentration) and other three variables (temperature, current density, oxalic acid concentration) were realized. Three responses were studied, namely: growth rate, Vickers microhardness, wear rate after friction test of the anodic oxide layer. A comparative study based on the surface responses was carried out. Compared with the sulphuric acid bath, it was found that the oxalic acid bath affords low growth rates, high wear resistance and high microhardness but less ductile layers. The observed mechanical properties of the oxide layers can be related to their morphology revealed by the scanning electron microscopy and optical observations and their chemical composition determined by the glow-discharge optical emission spectroscopy.

Surface Engineering and Applied Electrochemistry. 2018;54(5):524-533
pages 524-533 views