


Vol 52, No 5 (2016)
- Year: 2016
- Articles: 13
- URL: https://bakhtiniada.ru/1068-3755/issue/view/14227
Article
Influence of pulse recurrence frequency on the accuracy of electrochemical machining of nickel, copper, and steel
Abstract
The influence of pulse recurrence frequency on the accuracy of electrochemical machining of steel 08KP, nickel H1, and copper M1 is shown. Variation of the pulse recurrence frequency leads to similar changes in the tool electrode copying accuracy. This allows us to extend the scope of application of the pulsed mode of electrochemical machining. The correlation between the surface passivity and the effects of the pulse mode is demonstrated. A possible explanation of the observed effects using the existing theoretical background regarding the motion of charged particles in nonstationary inhomogeneous electric fields is discussed.



In-situ nanoscale Al2O3 spherical particle formation in Al-matrix of Al–Si/SiCP MMC foil by laser pulsing
Abstract
An excimer pulse laser treatment is gaining more popularity for the surface modification of a metallic material due to its non-equilibrium processing character, ease of process, minimal depth of modification, effective absorptivity and extremely high cooling rate. In the present study, the laser surface treatment of the Al–Si/SiCP Metal Matrix Composite foil was carried out by pulse excimer laser. The parameter used for the surface modifications are: pulse energy 1980 J m–2 and number of pulses 1, 5 and 10. The microstructural characterization was carried out by SEM and TEM (Transmission Electron Microscopy), whereas the compositional analysis was done by TEM/EDS (Energy dispersive spectroscopy). The work demonstrates the possibility of in situ formation of fine scale, nano- to sub-micrometer, Al2O3 particles in the surface layer of Al-matrix composite. After a pulse of laser is irradiated on the Metal Matrix Composite surface, spherical Al2O3 particles are observed to nucleate and grow heterogeneously, whereas after 5 pulses of laser treatment, the fraction of Al2O3 particles increased. Later, at 10 pulses, it further increases ~30% of the surface. The particles showed a size distribution, the higher size limit increase with number of pulses, but it remains same around (2–20 nm) for lower range. Transmission Electron Microscopy study indicates the nucleation of the new Al2O3 phase with laser pulse cycle concurrent with the growth of the already existing particles.



Gel-chromatographic separation of boron-gluconate electrolyte for obtaining nanocrystalline Co–W coatings: Composition and electrochemical activity of components. Part II. Electrochemical activity of separation products and their role in the process of manufacturing the alloy
Abstract
Study of the electrochemical activity of fractions of boron-gluconate electrolyte used for the manufacturing of nanocrystalline Co–W coatings (the fractioning is performed based on the different molecular weights of the solution components) shows that the electrodeposition results in the formation of an alloy with a very low concentration of tungsten (~1% at.) only from the fractions with a high molecular weight. Electrodeposition from the low-molecular fraction that contains chloride, boron-gluconate, and wolframate ions with cobalt inclusions is not observed. The obtained results are found to be described correctly by the Podlaha–Landolt model of the induced codeposition of iron-group metals with refractory metals.



Process detection and laser electrochemical composite deposition
Abstract
A detection system equipped with a hydrophone and an infrared imaging device was developed to determine the thermal and mechanical effects of a laser on electrochemical composite deposition. Scanning electron microscopy was performed to observe the surface and cross-sectional morphology. Experimental results show that the mechanical and thermal effects of a laser get more pronounced when a laser energy is increasing, which is more evident in the CuSO4 electrolyte. Those effects can result in increased deposition rates and refined grains, which is important for the electrochemical composite processing.



The role of functional groups of saccharin in electrodeposition of nanocrystalline nickel
Abstract
Nanostructural materials exhibit different mechanical, physical, chemical, and electrochemical properties relative to conventional structures. For instance, nanostructural nickel shows enhanced properties compared to those of polycrystalline nickel, such as higher microhardness, increased wear resistance, higher brightness and lower roughness. In order to produce nanostructural materials, some additives are used as grain refiners. Saccharin is one of the additives that is usually added to the Watts bath in the electroplating process as a grain refiner. The aim of this study is to clarify the functional mechanism of saccharin as a grain refiner in order to realize which functional group of this molecule works as a grain refiner and causes enhancement of properties. To investigate the impact of a functional group of saccharin in the production of nanocrystalline nickel deposits, three different materials with the same functional groups as saccharin were chosen: benzene sulfonic acid, methyl sulfonamide, and benzothiazole. In the process of nickel electroplating these materials were added to the Watts bath as additives. The X-ray diffraction patterns were used to determine the average grain size of the nanocrystalline nickel coatings. The results indicate that the presence of a benzene ring in saccharin, benzene sulfonic acid and benzothiazole cause these molecules to move from the electrolyte to the electrode surface and, by blocking the electrode surface, enhance the grain size and produce nickel coatings with an average grain size below 50 nm. The results also showed that the presence of materials containing a benzene ring with a weak ionic group enhances adsorption on the electrode surface.



Stability of capillary waves on charged surface of water layer on electrically driven solid cylindrical rod
Abstract
Analytically, in a linear approach on the dimensionless amplitude of oscillation, the dispersion equation for capillary waves is obtained on the charged liquid layer surfaces on a conductive cylindrical firm bar of the final thickness. It is shown that the firm core has a stabilization effect on capillary waves and reduces the destabilizing influence of a radial electric field. The influence of the core becomes substantial only at values of the radius comparable with the outer radius of the cover. The higher the density of the superficial charge, the wider the range of unstable wave numbers and the higher the values of the instability increase increments.



Adsorption of atmospheric carbonate and evolution of acidity during grinding of abnormal montmorillonite
Abstract
Montmorillonite (MMt) from Tunisia has been subjected to fine grinding and studied using FTIR spectroscopy, X-ray diffractograms, BET surface area, Brönsted and Lewis acidity analyse, and FTIR spectroscopy. As a result, significant changes in structural vibrations when MMt was mechanochemically treated were revealed. These changes include: a shift and a gradual decrease of structural OH, Si–O, and M–OH groups (M: octahedral cations; Al, Mg and Fe), which means that an imperfection was formed in the crystal mineral via a mechanochemical treatment. The grinding is associated with amelioration of the oxidative power of clay, which is manifested by the sharpening of the infrared absorption shoulder near 880 cm–1. The thermo-FTIR adsorption of N-butylamine showed that acidity did not improve upon grinding. On the contrary, the mechanochemical treatment led to the creation of the basic sites which promote the adsorption of atmospheric dioxide carbon.



Direct surface relief formation in nanomultilayers based on chalcogenide glasses: A review
Abstract
In this review the investigations of direct surface relief formations in nanomultilayers from chalcogenide glasses are summarized. Chalcogenide glasses are known to exhibit several photoinduced phenomena, both scalar and vectorial, which are connected with photoinduced structural transformations, defects creation, and atoms diffusion. Surface relief formation in chalcogenide glasses films has been intensively studied due to its applicability to reversibly form versatile patterns and diffractive optical elements. Both intensity and polarization holography have been employed to generate surface relief structures in chalcogenide glasses materials, including monolayers and multilayer structures. The research outlined here has not only led to better understanding of the material properties that affect the optical performance of chalcogenides structures, but also illustrated the momentum in the field that has led to the development of high-performance nanostructured devices.



Synthesis and characterization of copper oxide nanoparticles: In the study of voltammetric response of biomolecules
Abstract
Copper oxide nanoparticles synthesized via hydrothermal method and used to modify a carbon paste electrode are reported. The structural characterization of nanopowder by XRD clearly shows the formation of monoclinic phase with high crystallinity. The morphological structure is characterized by field emission scanning electron microscope shows the formation of flake like structures. The modified electrode is used for the determination of dopamine and ascorbic acid separately using cyclic voltammetry. The voltammograms obtained during the oxidation studies revealed that nano CuO exhibits better catalytic function towards the oxidation of dopamine and ascorbic acid. The overlapping voltammetric response of both the biomolecules at the bare electrode gets resolved into well defined voltammetric peaks with enhanced oxidation currents.



Application of pyrolytic chromium-carbide coatings in friction units of machines
Abstract
Tribological aspects of the research on promising pyrolytic chromium-carbide coatings to improve the wear resistance of surfaces of heavy loaded units of transportation vehicles are presented in this article. The values of the friction coefficients of standard metal ceramic frictional MK-5 materials such as steel 65G and steel 40X with chromium-carbide coatings are obtained in the speed range from 2 to 6 m/s. Study is carried out in oil medium, which is used in the hydraulic transmissions of tractors. The results of measurement of the friction and wear of steel disks with and without coatings are compared, showing the advantages of the chromium-carbide coatings: the coated 40X steel with a surface roughness of Ra ~ 1.8–2.0 μm has a reduced wear by up to two orders of magnitude in comparison with a disk of steel 65G without coating. Testing of fullsize disks in a hydromechanical transmission in the real modes of slipping has shown that the application of disks with pyrolytic chromium-carbide coatings can increase the service life at least twofold.



LiMn2O4 nanoparticles as cathode in aqueous lithium-ion battery
Abstract
The aqueous lithium–ion batteries using LiMn2O4 as cathode materials are considered to be one of the most promising stationary power sources for large-scale energy storage devices. In the present work, LiMn2O4 nanoparticles were successfully synthesized by using sol-gel method, and the morphology of particles was characterized by SEM. We made three electrodes of this active material with PVDF binder and different conductive agents and another electrode of this active material with PTFE binder and Vulcan as a conductor. Electrochemical performances were tested in 5 M LiNO3 aqueous electrolyte, and comparisons between these electrodes were accomplished.



Measurement of plate deflection during electrohydraulic deformation
Abstract
An experimental procedure for measuring the deflection of a plate in the course of its deformation is developed. It is cost-effective and provides immediate consistent results. The measurement error is determined. The method is tested using the deformation of plates by shock waves in water generated by electrical discharges.



Effect of barrier discharge on stability of electret state of high-density polyethylene
Abstract
The electret state of high-density polyethylene subjected to an electric gas barrier of an AC discharge is studied. It is established that under the effect of the discharge a negative charge is formed on the film surface. Using thermally stimulated polarization, we study the space-charge processes in both the thermoand corono-electrets processed in the barrier discharge in the air gap between the dielectrics (glass–polyethylene). A comparison of the stability of the electret state in polyethylene films is carried out.


