


Vol 52, No 3 (2016)
- Year: 2016
- Articles: 12
- URL: https://bakhtiniada.ru/1068-3755/issue/view/14214
Article
Electrospark coatings produced by ceramic nanostructured SHS electrode materials
Abstract
The paper considers the possibility to expand the number of materials used for electrospark alloying. Ceramic nanostructured TiB2–TiC–Al2O3–ZrO2-based materials produced by means of SHS extrusion are used as electrodes. The regularities of the alloyed layer formation with electrospark alloying (ESA) are studied. Three different modes of anode erosion and cathode gain are observed for single pulse energies ranging from 0.05 to 2.5 J. The microstructure of the coatings is studied. It is shown that, in the case of ESA by ceramic SHS electrodes, nanosized crystallites are formed. The microhardness of the alloyed layer is 1250 HV. The tribological tests of the protective coatings demonstrate a high wear resistance (10–5 mm3/N/m) and low friction coefficient (0.2).



Investigation into the performance of the friction surfaces developed by electrospark treatment
Abstract
A probabilistic and statistical method is used to obtain data that are the starting point for forecasting and construction of models of reference curves of rough surfaces formed by electric discharge machining. Links are established between roughness parameters and performance of reconditioned friction pairs.



Mechanical properties of polycrystalline copper and single-crystal LiF initial components for composite system Cu/LiF
Abstract
The paper deals with an investigation of mechanical properties and deformation features of polycrystalline copper and single-crystal LiF under dynamic nano/microindentation. It is shown that the values of hardness and Young’s modulus depend on the magnitude of the applied load (Pmax): when the load is increased, H and E decrease. General regularities of the indenter penetration process in a wide range of loads are revealed: the appearance of a “pop-in” effect at the initial stage of the loading process, the formation of more pop-in steps with the growth in load, and the formation of pileups around the indentations. Such a nature of deformation is the result of sequential activation of different dislocation mechanisms with indenter deepening. Along with a great similarity in the specificity of deformation, some differences are noted at the unloading stage. The results serve to compare the mechanical properties of Cu and LiF individual components with similar parameters of the “coating/substrate” composite systems (CS Cu/LiF) produced on their basis.



Validity of using high-energy fluxes for the metallographic revelation of the structure
Abstract
The possibility of applying high-energy effects for metallographic etching is considered. It is shown that the methods of affecting the metal surface carrying the thermal component can alter the sample structure or reveal effects which can complicate the perception and analysis of the structure. It is noted that the application of nonthermal effect methods such as a magnetic field, cold plasma, and glow-discharge plasma can substantially alter the material structure and properties. It is shown that scanning electron microscopy cannot be considered an adequate analysis tool when studying the microstructure of metallographic cross sections. Thus, the effects of physical fields cannot be used as the means of metallographic sample preparation by virtue of its not always expected influence on the structure and properties of metals and alloys.



Basic principles of baroelectric synthesis of Ti–Al3Ti metal–intermetallide laminate from Al–Ti foil package
Abstract
A procedure for calculation of basic parameters of the baroelectric treatment of an Al–Al3Ti–Ti multilayer package in the synthesis of the Ti–Al3Ti monolithic metal–intermetallide laminate from a set of Al–Ti foils is proposed. Loading conditions at which the treatment time substantially decreases in comparison with hot isostatic compaction are shown.



Synthesis of calcium phosphates on titanium
Abstract
On the basis of studying the phase and elemental composition of calcium phosphate coatings deposited on titanium by anodic spark oxidation from aqueous solutions, a mechanism of formation of bioactive ceramic components is proposed. The effect of the solution composition and the deposition time on the thickness and porosity of the coatings is studied. It is shown that an increase in the coating thickness leads to a decrease in the coating porosity and that the Ca/P ratio in the coatings hardly depends on the concentration of tricalcium phosphate solubilized with sodium complexonate.



To the mechanism of electrodischarge enhancement of processes for the purification of plant fibers from noncellulose substances: Part 1. The processing medium, task setting, and research procedure
Abstract
The article is devoted to the results of research on the influence of electrodischarge cavitation and of the electromagnetic field of a discharge current on the physicochemical properties of water. The aim of the research is the development of basics of the tactics for increasing the water absorption intensity by a solid mass of organic fibers during their treatment. Part I deals with the initial properties of the electrodischarge working medium and main methodical points of investigation.



Ultrasound-assisted extraction of biologically active substances from tomato seeds
Abstract
The efficiency of ultrasonic cavitation action on the extraction process of biologically active substances from tomato seeds is evaluated. Application of the ultrasonic cavitation allows one to perform the extraction at lower temperatures of approximately 30–40°C without chemical reagents. The proposed method ensures a substantial reduction of the extraction duration and lowers the process temperature.



High voltage electric pulse treatment of water-containing foodstuffs
Abstract
This study deals with the energy efficient and enviromentally safe methods of electronic treatment of water-containing foodstuffs in order to extend their shelf life without changing their initial nutrition and biological properties. It is shown that high-voltage electric pulse treatment of fluid foodstuffs, instead of thermal pasteurization and sterilization, is less power consuming in both the processing time and the temperature of heating the medium. It is found that the following requirements must be satisfied to reach the total inactivation of microorganisms in the treated fluid medium: temperature of heating the medium in the discharge chamber must be higher than the critical one in the range of ~70°C; the high electric field intensity between the electrodes must not cause a breakdown of the medium; the pulse amplitude should be maximal; the pulse front should be minimal (up to 20 ns); and the pulse duration has to be optimally long (no less than 100 ns). It is ascertained that the high-voltage pulse treatment with these parameters leads to the improvement of the properties of the treated beverages, the acquisition of new curative properties, and the extension of their shelf life.



Photovoltaic structures ITO/SiOх/n-Si of increased efficiency
Abstract
Structures ITO/SiOх/n-Si are fabricated by pulverization of solutions of indium and tin chlorides on the (100) surface of silicon wafers with resistivity 4.5 Ω cm. The influence of the state of the Si surface on the efficiency of structures as photoelectric converters is investigated. It is shown that structures with an unetched surface of silicon wafers are the most efficient. Solar cells based on studied ITO/SiOх/n-Si structures with an inverse layer demonstrate an efficiency close to 16% in AM 1.5 conditions.



Hydrothermal express synthesis of CNT/MnO2 composite for asymmetric supercapacitor
Abstract
A hydrothermal technique for the express synthesis of a composite based on carbon nanotubes (CNTs) and manganese dioxide by means of the direct reduction of potassium permanganate from an aqueous isopropanol solution is proposed in this work. The synthesis conditions (time, temperature, ratios between reagents) are optimized; the primary and secondary processes taking place in the system are considered in detail. The synthesized CNT/MnO2 composite is studied with the help of a wide range of physicochemical and electrochemical methods to assess the possibility of its use as a positively charged electrode of an asymmetric supercapacitor (SC). The assembled SC cell based on this composite and an activated carbon (AC) electrode has fairly high power typical of conventional electric double-layer capacitors (0.82 kW/kg) with a twofold increase in the energy density (12.14 W h/kg).



Fluorine sorption by aluminosilicate-modified diatomite from highly concentrated fluorine solutions: 1. Adsorption equilibrium
Abstract
The adsorption capacity of natural (D1) and chemically structure-modified diatomite (DMA) in the removal of fluorine ions from highly concentrated fluorine solutions (up to 0.3 mol/L) under static conditions at room temperature is studied. The effect of different parameters—solution pH, initial fluorine concentration, sorbent weight, and particle surface charge density—is examined to determine the adsorption properties of DMA under different process conditions. It is shown that the solution pH plays a crucial role in the removal of fluorine from solutions. An efficient removal of fluorine occurs at a pH of 4.5–5.5. Under equilibrium conditions, upon the saturation of the DMA surface with fluorine ions, the adsorption capacity of DMA achieves 58 mmol/g of sorbent; this value is 5.5 times higher than that of unmodified D1. Fluorine adsorption isotherms for DMA samples are derived; equilibrium adsorption data are modeled using a twostage Langmuir model; it is shown that the experimental and calculated data on fluorine adsorption are in good agreement: correlation coefficient R2 for the D1 and DMA samples is 0.9952 and 0.9687, respectively. The fluorine adsorption mechanism is studied. X-ray diffraction and chemical analyses, FTIR spectroscopy, potentiometric titration, and adsorption–desorption experiments reveal that the diatomite–NaF–H2O system is characterized by the occurrence not only of physical adsorption and ion exchange but also of the chemical bonding of the fluorine ions with the active sites of the sorbent surface, i.e., the formation of weakly soluble fluorine compounds with Al on DMA and with Ca on D1 (AlF3, Na3AlF6, СаF2).


