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Vol 52, No 1 (2016)

Article

Aluminum alloys anodisation for nanotemplates application

Tsyntsaru N.

Abstract

The aim of this investigation was to reveal the processing differences in achieving nanoporous anodized aluminium from aluminium alloys and their application for cobalt nanowires electrodeposition. The following types of aluminium were tested: pure Al (99.99%), and commercial alloys: AA1050, 6082 and 6060. Because of the differences in the surface temperature and high voltages during the anodizing steps, some stresses can be built up in the material. Therefore a strict temperature control should be done to limit thermal stresses in materials. Alloying elements (Si, Mg) cause precipitates that are observed on the surface, especially for 6060 alloy. Nevertheless, a nanoporous structure can be obtained at the end of second anodization step on all aluminium alloys investigated. It was shown that the number density of pores on the surface is practically independent on the aluminium alloys used. However, the degree of hexagonal distribution of the pores depends on the type of anodized aluminium alloy. Also, a successful fabrication of Co nanowire arrays using nanoporous anodic alumina template produced on Al alloy has been demonstrated, and the uniform filling of the template by cobalt nanowires arrays is discussed.

Surface Engineering and Applied Electrochemistry. 2016;52(1):1-7
pages 1-7 views

Sensing environmental contaminants using carbon nanofibers doped tin-oxide composites

Batra A.K., Vaseashta A.

Abstract

Enhanced urbanization and industrialization has necessitated use of distributed miniaturized sensors for persistent observation of gases and various other contaminants that may be harmful to our well-being. Several metal oxide viz., SnO2, ZnO, TiO2, WO2, Ga2O3, are examined for gas sensing applications for environmental contaminants with applications ranging from monitoring of industrial emission processes to heavily populated urban settings. In the present study, the objective is to investigate bulk sensors via ceramic processing of nanoparticles of several oxides reinforced with carbon nano-fibers (CNFs) and WO3. The composites are subjected to different pressing pressures and changes in their sensing/detection characteristics is evaluated by their response to different concentrations of ethyl alcohol. It is observed that the sensitivity of SnO2/CNF sensors for ethyl alcohol increased by almost two fold as compared to that of SnO2 8-ton pressed sensor with lower response time.

Surface Engineering and Applied Electrochemistry. 2016;52(1):8-13
pages 8-13 views

Materials for the electrospark strengthening and reconditioning of worn metal surfaces

Paustovskii A.V., Tkachenko Y.G., Khristov V.G., Alfintseva R.A., Yurchenko D.Z.

Abstract

The aim of this work is the development of technology for obtaining electrode materials from Colmonoy-WC alloys and hard alloys containing TiC, WC, Mo2C, Tin, Co, Cr, Ni, and Al. The phase composition and structure are studied along with the kinetics of mass transfer, hardness, and wear resistance of electrospark coatings made of the manufactured alloys. The methods used were metallography and electron microscopy and X-ray phase and durometric analyses. It was shown that the alloys Colmonoy (Ni-Ni3B–Si–Cu), Colmonoy-10% WC, and Colmonoy-25% WC have a eutectic structure. With an increase in the WC content in the alloys, the structure is found to be an aggregation of the phases of a hard solution based on nickel and tungsten carboborosilicide. At the pulse energy of 7.5 J, the thickness of the coatings formed was 3–4 mm. The wear resistance of the coatings increased with the growth of the WC content in the coatings from 64.5 μm/km for Colmonoy to 18.5 μm/km for the alloy with 70% WC, and the steel wear resistance under those conditions was 160 μm/km. It was established that the structure and composition of the manufactured electrode materials from the hard alloys based on TiC and WC carbides make it possible to produce electrospark coatings with a thickness up to 100 μm and hardness up to 20–24 GPa. The developed materials can be used to harden/recondition worn workpieces made of constructional steels by the electrospark method.

Surface Engineering and Applied Electrochemistry. 2016;52(1):14-22
pages 14-22 views

Nonstationary processes that occur on nonpolarizable lead surface in sulfuric acid

Koshel N.D., Gerasika N.S., Kostyrya M.V.

Abstract

The dynamics of variations in the currentless potential of a lead electrode in 2 M solution of sulfuric acid after cathode treatment by liberating hydrogen is studied. It is shown that, in the course of cathodic polarization, the liberation of hydrogen is accompanied by the formation of a film of lead sulfates due to corrosion that occurs on the metal surface. The major component of the measured potential is the voltage drop in the sulfate film. Two explanations for the simultaneous occurrence of the processes of hydrogen liberation and lead corrosion, which is impossible from the viewpoint of thermodynamics, are proposed. The first explanation is based on the electrical nonuniformity of the surface, which results from current localization at single active points (microzones), and on the absence of a protective cathodic potential at a distance from these points. The second explanation involves the voltage drop in the sulfate film, which is the component of the potential measured at the film–electrolyte interface. At the metal–film interface, the anodic polarization of the metal surface can occur, while nominally cathodic polarization takes place. Upon current interruption, the intricate processes of the growth and recrystallization of the sulfate film accompanied by the stepwise passivation of lead continue to occur. The limiting process for the corrosion system is the anodic reaction of the dissolution of lead.

Surface Engineering and Applied Electrochemistry. 2016;52(1):23-31
pages 23-31 views

The morphology, structure and composition of microarc oxidation (MAO) ceramic coating in Ca-P electrolyte with complexing agent EDTMPS and interpretation hypothesis of MAO process

Shi M., Li H.

Abstract

A new MAO ceramic coating was fabricated in Ca-P electrolyte with a eco-friendly easily degradable complexing agent EDTMPS instead of current common EDTA-2Na. A 3-Dimensional video microscope and SEM were utilized to observe surface and cross-section morphology, and statistics ofcoating surface were measured by image software ImageJx 2.0. Elements and phases compositions were detected by EDS and XRD respectively, and XPS was further undertaken to provide more information about the components of the two complexing agents MAO coatings surfaces. The results indicate that the elements and phases composition of the two MAO ceramic coatings are similar. The surface morphologies show the difference, which is a result of more melting metal during the treatment in EDTMPS electrolyte compared with EDTA-2Na. The results of recent studies of discharge and discharge plasma in low temperature liquid and thermodynamics were introduced into the establishment of MAO process models which was divided into three parts: cusp area, even area and sunk area. Active particles, O2, free radical OH, free radical H2O2, free radical H brought by discharge and discharge plasma play a significant effect on the phase transformation, electrolyte elements diffusion from electrolyte to coating and substrate and chemical reactions. Crater shape of surface morphology is mainly attributed to the sharply increasing pressure with the decreasing of temperature. Finally, a interpretation of MAO process based on the theory of thermodynamics, and discharge plasma in low temperature liquid was developed.

Surface Engineering and Applied Electrochemistry. 2016;52(1):32-42
pages 32-42 views

Electrochemical deposition of Fe–Mo–W alloy coatings from citrate electrolyte

Karakurkchi A.V., Ved’ M.V., Yermolenko I.Y., Sakhnenko N.D.

Abstract

Peculiarities of the electrochemical deposition of Fe–Mo–W coatings from citrate electrolyte containing iron(III) on the substrates of mild steel and gray cast iron are investigated. The effect of the salt concentration of alloying components and electrolysis modes on the quality, composition, and properties of the alloys is determined. It is shown that the alloys formed via nonstationary electrolysis exhibit a more uniform surface and lower content of impurities. The improved physical and mechanical properties as well as corrosion resistance of Fe–Mo–W coatings in comparison with the base metal can be considered as promising technologies for surface hardening and repair of worn items.

Surface Engineering and Applied Electrochemistry. 2016;52(1):43-49
pages 43-49 views

Microarc oxidation in slurry electrolytes: A review

Borisov A.M., Krit B.L., Lyudin V.B., Morozova N.V., Suminov I.V., Apelfeld A.V.

Abstract

The experience gathered from the use of plasma electrolytic methods in the context of improving the performance of valve group metals is summarized. Emphasis is placed on the formation of coatings by microarc oxidation (MAO) in slurry electrolytes containing powders with different degree of dispersion (a few nanometers to a few tens of microns) and nature (oxides, carbides, nitrides, borides, graphite, etc.). A phenomenological model of the mechanism of formation of MAO coatings in slurry electrolytes is proposed; characteristics of the electrolytes and the coatings are discussed. The results of our studies of the composition of MAO coatings carried out by nuclear backscattering (NBS) spectrum simulation are described. A significant improvement in the properties of MAO coatings formed in slurry electrolytes is registered. It is concluded that this modification can considerably extend the range of application of the MAO method not only in conventional fields of mechanical and instrument engineering but also in aerospace engineering, medicine, biology, and living systems technology.

Surface Engineering and Applied Electrochemistry. 2016;52(1):50-78
pages 50-78 views

Research of the depth of heating of highly viscous dielectric liquid under high-frequency electromagnetic field using the method of dimensional theory

Fatykhov M.A.

Abstract

The similarity criteria describing the process of heating of an oil reservoir in a high-frequency electromagnetic field are obtained. The possibility of their application is shown for determination of the depth of heating of an oil reservoir.

Surface Engineering and Applied Electrochemistry. 2016;52(1):79-84
pages 79-84 views

On temperature dependence of the parameters of corona discharge current–voltage characteristics

Grosu F.P., Bologa A.M., Bologa M.K., Motorin O.V.

Abstract

The dependences of the parameters of corona discharge current–voltage characteristics on the gas temperature are considered in this work. It is shown that the corona discharge ignition voltage Uc(T) of helium and nitrogen decreases with the increase in temperature. The dependence of the parameter A(T) is complicated. It increases at the initial and final sections of the studied temperature range (20–369°C) and decreases at its central portion with two extrema. As the discharge in nitrogen is unstable, we failed to obtain any definite regularity. Generalized dependences that make assertions about the presence of a discharge different from a corona are presented. We made an assumption of an important role of two effects in the observed processes: the absorption of ions by the surface of electrodes and the continuous change in ion mobility due to the ion mass variation in the course of clustering and declustering of ions. It is supposed that there is a dynamic equilibrium between them in a steady state.

Surface Engineering and Applied Electrochemistry. 2016;52(1):85-91
pages 85-91 views

On wave mass transfer along charged surface blown by dielectric medium

Belonozhko D.F., Ochirov A.A.

Abstract

An analytical expression is constructed to estimate the influence of the surface electric charge and velocity of the dielectric environment moving above an inviscid conductive liquid on the drift caused by propagation of a nonlinear periodic wave on a horizontal surface between the liquid and the environment. The calculation has been made of the wave number of the wave most sensitive to the charge value and motion of the environment. General regularities of the drift motion are established.

Surface Engineering and Applied Electrochemistry. 2016;52(1):92-98
pages 92-98 views

Lifshitz topological impurity transitions in bismuth wires doped with acceptor and donor impurities

Nikolaeva A.A., Konopko L.A., Tsurkan A.K., Moloshnik E.F.

Abstract

This paper reports the results of an experimental study of electronic topological transitions in bismuth glass-covered wires doped with acceptor (Sn) and donor (Te) impurities. The temperature dependences of the thermoelectric power and resistance are measured within the temperature range from 1.5 to 300 K and magnetic fields up to 14T. The position of the Fermi level εF and the concentration of charge carriers at doping are estimated from the Shubnikov de Haas (SdH) oscillations which are clearly visible from both L electrons and L and T holes in all crystallographic directions. We demonstrate anomalies in the temperature dependences of the thermopower in Bi wires doped with acceptor (Sn) and donor (Te) impurities in the form of a triple (doping by Sn) and double (doping by Te) change in the sign of the thermopower. The effect is interpreted with relation to the manifestation of impurity Lifshitz topological transitions. The SdH oscillation method was used to determine the energy position of the Σ band by doping Bi wires with the acceptor impurity Sn and the T band conduction by doping with Te. It is shown that the appearance of the Σ and T bands in Bi wires doped with the acceptor and donor impurities is responsible for the anomalies in the diffusive thermoelectric power, which gives a good conform with to the theoretical models and predictions.

Surface Engineering and Applied Electrochemistry. 2016;52(1):99-109
pages 99-109 views

Formation regularities of gaseous vapour plasma envelope in electrolyzer

Shadrin S.Y., Zhirov A.V., Belkin P.N.

Abstract

This work focuses on the factors causing appearance of a steady and continuous vapour-gas envelope which functions as medium for plasma electrolytic saturation of metal and alloys with interstitialelements (nitrogen, carbon, and boron). It is established that second critical voltage associated with transition from the current oscillation mode to the stable heating is determined by anion emission from boiling electrolyte in the envelope and heat transfer conditions in the system. Stability of the interface electrolyte–envelope is provided by the energy liberation in the envelope due to the passage ofcurrent. Second critical voltage promoting the anion emission is calculated on the base of Gouy–Chapman model and Tonks–Frenkel aperiodic instability. Theoretical dependence of critical voltage on the electrolyte concentration is confirmed experimentally. The influence of the electrolyte concentration on the second critical voltage is explained by the ability of the electrolyte to emit anions. Effect of solution flow rate on this voltage accounts for heat transfer conditions. It should be noted that the anion emission explains the influence of electrolyte composition on the weight change of the anode sample, limit heating temperature (~1000°C) due to the limited emissivity of electrolyte, discrete current in the case of a small surface anode, and high-frequency pulse of the current.

Surface Engineering and Applied Electrochemistry. 2016;52(1):110-116
pages 110-116 views

Methods of electron microscopy of biological and abiogenic structures in artificial gas atmospheres

Gradov O.V., Gradova M.A.

Abstract

This paper reviews opportunities for using electron microscopy in various gas atmospheres for the analysis and morpho-physiological modification of biological structures. The approaches that allow varying the gaseous phase content, as well as temperature, humidity, and pressure, are considered. The applicability of both kinetic and dynamic approaches to the tissue and bioinorganic structure manipulations is pointed out. The possibility of simulation of the beam-induced formation and disintegration of abiogenetic molecular structures is also mentioned as a particular case of the electron beam influence and treatment of the precursor medium in an artificial atmosphere.

Surface Engineering and Applied Electrochemistry. 2016;52(1):117-125
pages 117-125 views