Open Access Open Access  Restricted Access Access granted  Restricted Access Subscription Access

Vol 52, No 5 (2018)

Article

Layered Three-Dimensional Nonuniform Viscous Incompressible Flows

Prosviryakov E.Y., Spevak L.F.

Abstract

An exact solution of Navier–Stokes equations for laminar flows of a viscous incompressible liquid under constant pressure is presented. The solution describes the balance of nonlinear viscous forces and inert effects in a liquid. It shows that the exact solution is a linear superposition of the shear flow and vertical rotation of the liquid caused by the nonuniform boundary conditions on a free boundary. Accounting for the inertia forces allows studying the delamination of the velocity field (counterflows) by the vertical coordinate depending on the horizontal velocities and spatial acceleration. The corresponding sets of algebraic inequalities are presented.

Theoretical Foundations of Chemical Engineering. 2018;52(5):765-770
pages 765-770 views

Energy Savings in Flowsheets based on Combination of Distillation and Splitting Processes

Frolkova A.V., Frolkova A.K., Podtyagina A.V., Spiryakova V.V.

Abstract

The relationship between structures of ternary systems phase diagram, separation flowsheets including distillation columns and decanters and their energy consumption are discussed. Phase equilibrium diagrams of two ternary systems cyclohexanol + cyclohexanone + water and propanol-1 + cyclohexane + acetonitrile were studied. A number of isomeric flowsheets were proposed for separation of the first ternary mixture and the influence of devices (columns and decanters) arrangement on the flowsheets energy consumption were shown. The influence of separation conditions in a distillation column (the ratio of distillate and bottom flows) on the energy consumption of separation flowsheet were demonstrated on the example system propanol-1 + cyclohexane + acetonitrile.

Theoretical Foundations of Chemical Engineering. 2018;52(5):771-778
pages 771-778 views

Mathematical Modeling of Operation of a Reactor with Flow-Through Three-Dimensional Electrodes at the Limiting Diffusion Current under Non-Steady-State Conditions

Koshev A.N., Varentsov V.K.

Abstract

The results of mathematical modeling of metal electrodeposition in reactors with three-dimensional flow-through electrodes in a limiting diffusion current mode taking into account the nonsteady-state state of electrode and electrolysis were presented. An algorithm was developed for calculating the overall density of the current that passes through the electrode, which supports the electrode work in the limiting diffusion current mode throughout the metal electrodeposition process. A numerical study was performed to investigate the changes in the main characteristics of the process and electrode with time for the model electrochemical system.

Theoretical Foundations of Chemical Engineering. 2018;52(5):779-785
pages 779-785 views

Multicomponent Fuzzy Model for Evaluating the Energy Efficiency of Chemical and Power Engineering Processes of Drying of the Multilayer Mass of Phosphorite Pellets

Bobkov V.I., Borisov V.V., Dli M.I., Meshalkin V.P.

Abstract

A multicomponent fuzzy model was proposed for evaluating the energy efficiency of the chemical and power engineering processes of the drying of a dynamic multilayer mass of phosphorite pellets in a complex multistage chemical and power engineering system (roasting conveyor machine). The developed model includes a set of fuzzy component models for analyzing the chemical and power engineering processes of pellet drying corresponding to the results of the decomposition of these processes, a set of neuro-fuzzy production models for evaluating the energy efficiency of the individual stages of the chemical and power engineering processes of pellet drying, and a neuro-fuzzy production model of generalized evaluation of the energy efficiency of the chemical and power engineering process of pellet drying. The use of the proposed model makes it possible to evaluate the energy efficiency of both the individual stages and, in general, the chemical and power engineering process of phosphorite pellet drying under conditions of uncertainty of their thermophysical characteristics and the processes themselves; to perform online structural adjustment and parametric adaptation of the model when the mode and chemical and power engineering process of pellet drying are changed; to perform online evaluation of the energy efficiency of the chemical and power engineering process of pellet drying; and to provide quality improvement and speed of decision making on optimization of the chemical and power engineering process of pellet drying to increase the energy efficiency of these processes.

Theoretical Foundations of Chemical Engineering. 2018;52(5):786-799
pages 786-799 views

Regeneration of Chromium Electroplating Electrolytes by the Application of Electromembrane Processes

Kruglikov S.S., Kolesnikov V.A., Nekrasova N.E., Gubin A.F.

Abstract

The use of the electromembrane method for the purification of chromium plating electrolytes from cationic impurities (iron, copper, etc.) by three approaches are described. The first variant is based on the removal of these ions during their migration from the solution to be purified into a catholyte through a cationexchange membrane. The second variant is a transfer of chromate anions from a contaminated solution into the anolyte through an anion-exchange membrane. In the third method for the recuperation of chromic acid, accumulated in a recovery bath, it is proposed to use the immersed electrochemical module, combining the processes of concentration and purification from impurities, instead of evaporation.

Theoretical Foundations of Chemical Engineering. 2018;52(5):800-805
pages 800-805 views

Thermal Processing of Dripping Substances in a Capsular Envelope Submerged in a Boiling Liquid in a Vacuum

Marinyuk B.T., Belozerov G.A., Leont’ev A.S.

Abstract

The principal scheme of cooling liquid-drop substances in a capsulated envelope submerged in an intermediate water environment, which is boiling in a vacuum is presented. The correlations that allow estimating the cooling time of the product to the given temperature and accounting for the temperature of the intermediate liquid are obtained. The experimental stand and methodology for obtaining the empirical data are described. A comparison of the theoretical and experimental research shows satisfactory convergence and therefore the computation results can be used to design cooling facilities.

Theoretical Foundations of Chemical Engineering. 2018;52(5):806-811
pages 806-811 views

Optimal Heat Transfer during the Change of Phase State of a Refrigerating Medium

Tsirlin A.M., Akhremenkov A.A.

Abstract

The problem of the minimal gain of the entropy of a system of heat transfer with a defined heat load and heat transfer surface during the change of the phase state of one of the contacting refrigerants is considered. The laws on the change of temperatures of hot and cold flows corresponding to the optimal solution are found. The possibilities of implementing the optimal heat transfer in a stationary system are considered.

Theoretical Foundations of Chemical Engineering. 2018;52(5):812-818
pages 812-818 views

Fine Purification of Substances by Countercurrent Sublimation

Vorotyntsev V.M., Malyshev V.M., Petukhov A.N.

Abstract

A countercurrent sublimation method is proposed in order to increase the efficiency of the separation and purification of substances such as iodine, the iodides of elements, the chlorides and fluorides of transition metals, and a number of organic compounds by sublimation methods. Ultrasound is used to break the crystal layer formed on a desublimator and shake off the finely dispersed crystal phase into the working zone of a column. The mathematical models of the purification of substances by countercurrent sublimation are proposed that take into account the longitudinal diffusion of an impurity and the change in the size of a crystal along the height of the column. The mathematical models of countercurrent sublimation are verified using the borneol–camphor system. It is shown that the enlargement of crystals substantially affects the degree of the purification of substances in a countercurrent sublimation column.

Theoretical Foundations of Chemical Engineering. 2018;52(5):819-824
pages 819-824 views

Factorial Analysis of the Kinetics of Radical Polymerization of Methyl Methacrylate

Vent D.P., Lopatin A.G., Savelyanov V.P., Brykov B.A.

Abstract

A previously developed factorial analysis procedure is applied to one of the distributed models of the kinetics of bulk and suspension methyl methacrylate polymerization containing 15 empirical constants. It is shown that in the region of the initial conditions of carrying out the process, only six empirical constants are necessary for the complete empirical description of the process to an acceptable degree of accuracy. The consequences of this result are discussed.

Theoretical Foundations of Chemical Engineering. 2018;52(5):825-831
pages 825-831 views

Investigation of Catalytic Activity of Modified High-Silica Zeolite of MFI Type in the Process of Converting Straight-Run Gasoline

Khomyakov I.S., Bozhenkova G.S., Bragina O.O.

Abstract

The influence of the concentration of the promoting additive of zerium(IV) oxide nanopowder on the acidic and catalytic properties of a high-silica MFI type of zeolite is investigated in the process of converting a straight-run gasoline fraction of gas condensate into high-octane components of motor fuels. It is shown that the addition of a nanosized zerium dioxide powder makes it possible to increase the concentration of weak acidic centers by 1.34 times, the yield of arenes in liquid products by 4–7 wt %, and the octane number of liquid catalyzate by 2–3 points according to the research method.

Theoretical Foundations of Chemical Engineering. 2018;52(5):832-836
pages 832-836 views

HCl Neutralization by Alkaline Sorbents in the Gasification of Chloride-Containing Fuel in the Filtration Combustion Mode

Tsvetkov M.V., Polianczyk E.V., Zaichenko A.Y.

Abstract

In this paper, we have studied the patterns of the HCl absorption by calcium-containing sorbents under countercurrent gasification in the filtration combustion mode. Experiments have been performed in a vertical batch reactor at temperatures of up to 1200°C. The following sorbents have been employed: calcium oxide and calcium carbonate (in the form of chalk and marble). The efficiency of HCl absorption by sorbents has been estimated. The completeness of HCl uptake has been shown to be limited by partial hydrolysis of the calcium chloride formed in the high-temperature zone.

Theoretical Foundations of Chemical Engineering. 2018;52(5):837-845
pages 837-845 views

Calculating the Parameters of the Fractal Aggregates Formed in a Bidisperse Suspension

Amanbaev T.R.

Abstract

The fractal properties of aggregates (clusters) formed in a bidisperse (two-phase) suspension through the attachment of fine particles to a coarse fraction, taking the dependency of the fractal dimension of the aggregate on its size into account, are studied. The correlation coupling parameters of the initial and limiting states of the suspension (for the complete aggregation of the primary particles) is obtained based on the balance of the number of particles. The influence of the key parameters of the suspension, as well as of the factor of variable fractal dimension on the typical characteristics of fractal clusters, is analyzed.

Theoretical Foundations of Chemical Engineering. 2018;52(5):846-852
pages 846-852 views

Comparative Thermohydraulic Efficiency of Processes in Channels with Chaotic Packing

Laptev A.G., Farakhov T.M., Afanas’ev E.P.

Abstract

A new approach to calculation of the thermohydraulic efficiency of channels with different methods of intensification including small-size chaotic packings was considered, and the corresponding expressions were obtained. For this, the Kirpichev, Antufiev, and Spalding energy coefficients, thermal efficiency of the process in the channel, and cell model of the flow structure were used. Expressions were given for calculating the temperature profiles, thermal efficiency, hydraulic resistance of channels with chaotic elements, and average Nusselt number. The results of calculations agreed with the experimental data obtained on an experimental stand with a tube-in-tube heat exchanger and oil–water heat transfer agents. Examples of calculations were given for several types of metal packing, and conclusions were drawn about the most effective designs. It was recommended to use metal chaotic packing in channels for liquids with increased viscosity because the laminar flow of the heat transfer agent changes to the turbulent one, and the heat transfer coefficient substantially increases in this case.

Theoretical Foundations of Chemical Engineering. 2018;52(5):853-858
pages 853-858 views

Technology of Inorganic Substances and Materials

Phase Equilibria in the Sodium-Acetate–Sodium-Formate–Water System at Temperatures of from 0 to–22°C and the Anti-icing Properties of Compositions Based on These Salts

Danilov V.P., Frolova E.A., Kondakov D.F.

Abstract

Phase equilibria in sections of the phase diagram of the sodium-acetate—sodium-formate–water ternary system with component ratios of NaCH3COO : NaHCOO varying from 3 : 1 to 1 : 3 are studied, and the anti-icing properties of the compositions based on these salts are investigated. Polythermal sections of ice crystallization and the ice-melting ability for each of the prepared compositions are calculated from the experimental data. The formulation with a 1 : 1 ratio of the considered salts has a eutectic temperature of‒22°C, which is 4–6°C lower than the eutectic temperatures of systems based on the individual salts. This formulation displays a high ice-melting ability and can be recommended for use as a de-icer in airports.

Theoretical Foundations of Chemical Engineering. 2018;52(5):859-861
pages 859-861 views

Forming Porous Structures on Silicon with a Ferroelectric for Capacitive Microelectronic and Microsystems Engineering Elements

Semenova O.V., Railko M.Y., Patrusheva T.N., Merkushev F.F., Podorozhyak S.A., Yuzova V.A., Korets A.Y., Khol’kin A.I.

Abstract

The formation of heterostructures based on porous silicon with barium titanate for application in capacitive electronic and microsystem engineering elements has been experimentally investigated. The dependences of the capacitance and permittivity on the porous matrix dimensions, number of deposited barium titanate layers, and material of capacitor structure plates has been analyzed.

Theoretical Foundations of Chemical Engineering. 2018;52(5):862-867
pages 862-867 views

The Phase Formation and Microstructure of Composites Based on 3Ti–Al with Addition of В4С Obtained by the Powder Metallurgy Method

Ershova T.B., Vlasova N.M., Teslina M.A., Astapov I.A.

Abstract

Intermetallic alloys based on Ti3Al with strengthening additives of refractory compounds and MAX phases of various compositions have been obtained by the powder metallurgy method. Their structure and microhardness were studied. Optimum conditions were determined (sintering temperature was 1400°C, sintering time was 1 h, B4C additive was 15 wt %), which made it possible to obtain a composite material with the best mechanical properties.

Theoretical Foundations of Chemical Engineering. 2018;52(5):868-872
pages 868-872 views

Optical Properties and Radiation Resistance of Zinc Orthosilicate Obtained by the Hydrothermal–Microwave Method

Baghramyan V.V., Sargsyan A.A., Gurgenyan N.V., Sargsyan A.A., Knyazyan N.B., Arutyunyan V.V., Aleksanyan E.M., Grigoryan N.E., Saakyan A.A.

Abstract

A hydrothermal–microwave method for the synthesis of zinc orthosilicate is developed. A crystalline phase of zinc orthosilicate, willemite, is synthesized at low temperature and its optical characteristics are determined. The dependence of the diffuse reflection coefficient on the irradiation at low temperatures (90 K) and pressures of 10–5–10–6 Pa is studied. The results of gravimetric, X-ray phase, and thermographic studies shows that the microwave synthesis of zinc orthosilicate from water-soluble salts of the initial components accelerates at lower temperatures of willemite formation. The microwave treatment of the initial zinc orthosilicate provides the production of nanodispersed willemite powder at lower temperatures and shorter expositions.

Theoretical Foundations of Chemical Engineering. 2018;52(5):873-878
pages 873-878 views

Preparation of Fine-Grained Corundum Powders with Given Properties: Crystal Size and Habit Control

Panasyuk G.P., Azarova L.A., Belan V.N., Semenov E.A., Danchevskaya M.N., Voroshilov I.L., Kozerozhets I.V., Pershikov S.A.

Abstract

The processes of obtaining fine-grained corundum with a given crystal size and habit are considered. It is shown that thermocouple treatment in aqueous supercritical fluid allows one to obtain corundum from various precursors in a wide range of crystal sizes (0.01–500 μm). Powders with a crystal size in the range 20–500 μm can be obtained directly from hydrargillite prepared in the course of the Bayer Process. The size and habit of the crystals are determined by the parameters of the thermocouple treatment and properties of the process activators used. Powders with a crystal size falling in the range 30–1000 nm can be obtained by using synthesized or commercially available boehmite as a precursor for the thermocouple treatment. The crystal habit is determined by the habit of the boehmite crystals used. New methods of boehmite synthesis have been developed that allow one to obtain nonaggregated crystals with a size of 10 nm with a narrow distribution curve.

Theoretical Foundations of Chemical Engineering. 2018;52(5):879-886
pages 879-886 views

Nanomaterials and Nanotechnologies

Forming a Nanocomposite Medium-Based Cascade Solar Cell Structure

Shelovanova G.N., Patrusheva T.N., Avilov N.E., Khol’kin A.I.

Abstract

We propose creating a solar cell on the basis of a nanocomposite medium consisting of am electrochemically fabricated porous silicon matrix with copper embedded into its pores and oxidized to Cu2O and a conductive transparent ITO film deposited by an extraction-pyrolytic method. The obtained structure with two electron–hole junctions represents, according the ratio between semiconductor band gaps, a cascade version of the solar cell with a nonconcentrated sunlight photoconversion efficiency of 7.12%.

Theoretical Foundations of Chemical Engineering. 2018;52(5):887-889
pages 887-889 views

Technology of Organic Substances

Interphase Distribution of Aromatic Acids in the Polyethylene Glycol–Sodium Sulfate–Water System

Voshkin A.A., Zakhodyaeva Y.A., Zinov’eva I.V., Shkinev V.M.

Abstract

Issues of application of “green chemistry” principles to the extraction and separation of components of liquid mixtures have been discussed. In particular, quantitative characteristics of the interphase distribution of a number of aromatic acids in extraction systems based on polyethylene glycol and sodium sulfate have been determined. It has been shown that these systems, which do not contain components that are toxic or pose a fire hazard, are promising for the effective extraction of aromatic acids from natural and technogenic products.

Theoretical Foundations of Chemical Engineering. 2018;52(5):890-893
pages 890-893 views

Petrochemistry and Oil Processing

Peroxide-Assisted Oxidative Desulfurization of Nonhydrotreated Vacuum Gas Oil

Akopyan A.V., Domashkin A.A., Polikarpova P.D., Tarakanova A.V., Anisimov A.V., Karakhanov E.A.

Abstract

The possibility of using a catalyst system based on hydrogen peroxide and formic acid for the oxidative desulfurization of nonhydrotreated vacuum gas oil has been explored. Conditions for the effective extraction of oxidized sulfur compounds from nonhydrotreated vacuum gas oil have been selected. The effect of oxidation and thermolysis conditions on the oxidative desulfurization process has been studied, and a 44% decrease in the total sulfur content in nonhydrotreated vacuum gas oil has been achieved.

Theoretical Foundations of Chemical Engineering. 2018;52(5):894-897
pages 894-897 views

Chemical-Metallurgical Processes of Deep Treatment of Ore, Technogenic, and Secondary Raw Materials

Use of Machining to Increase the Recovery of Scandium from Refractory Silicate Raw Material

Stepanov S.I., P’ei K., Boyarintsev A.V., Giganov V.G., Chekmarev A.M., Aung M.M.

Abstract

The effect of machining conditions on the scandium leaching effectiveness from the wastes of wet magnetic separation of iron–titanium magnetites in sulfuric acid solution has been studied. It has been shown that the degree of recovery of scandium into sulfuric acid solution linearly increases with an increase in the degree of amorphization of specimens of wastes of wet magnetic separation.

Theoretical Foundations of Chemical Engineering. 2018;52(5):898-902
pages 898-902 views

Optimizing the Technology of Titanium Phosphate Adsorbent Synthesis from Sulfate-Containing Titanium(IV) Solutions

Gerasimova L.G., Shchukina E.S., Maslova M.V., Nikolaev A.I., Pleshakov Y.V.

Abstract

An important state in the technology of a compositional silicon-containing titanium phosphate adsorbent is studied. The conditions of washing of the adsorbent precursor obtained from a sulfate-containing titanium(IV) solution with an addition of sodium silicate by combining it with orthophosphoric acid are studied in relation to the technical and sorption characteristics of the prepared granulated adsorbent. The washing scheme combining the treatment of precursor by water and alkaline solutions ensures removal of the acidic mother liquor from the precursor while it is still on the filter. The developed washing scheme defines the sequence of applying the washing solutions and their quantities and enables us to control the extent of hydrolysis of the solid phase, limit the loss of amorphous silica from the titanium phosphate matrix, and create a desired pore system on the particle surfaces. By optimizing the washing conditions for the silicon-containing titanium phosphate precursor, we gain better control over the preparation of the target granulated product with the required performance and sorption characteristics. As a result, the technological effectiveness of the process is improved due to shorter process duration and a nearly triple reduction in the required amount of the washing waters.

Theoretical Foundations of Chemical Engineering. 2018;52(5):903-908
pages 903-908 views

On Complex Processing of the Khovu-Aksy Dumps

Kopylov N.I., Kaminskii Y.D.

Abstract

The problem of treatment of the dump of Khovu-Aksy with conversion of arsenic into a storable nontoxic sulfide form was studied. The optimum conditions were developed: annealing of sludge in a mixture with sodium carbonate, water leaching from the cake stub, and precipitation of arsenic in sulfide form from solution.

Theoretical Foundations of Chemical Engineering. 2018;52(5):909-911
pages 909-911 views

Chemistry and Technology of Rare, Trace, and Radioactive Elements

Fine Purification of Rhenium to Remove Polyanions during Selective Desorption from a Strongly Basic Anion Exchanger in Schemes for Obtaining Ammonium Perrhenate

Gedgagov E.I., Zakhar’yan S.V., Zakhar’yan D.V.

Abstract

We studied the conditions for separating rhenium and polyanions (molybdenum and tungsten) by selective extraction of rhenium from the phase of saturated gel-type strongly basic anion exchanger by tertiary amine solution. Rhenium passes quantitatively into the organic phase under both dynamic and static conditions. The optimal parameters of this method of extractive desorption of rhenium are designed, which ensure complete removal of polyanions and other accompanying impurities. In order to make rhenium further pass into the aqueous phase, the extractant is treated with ammonia solution. Ammonia–salt mixtures are recommended to be used for desorption of molybdenum or tungsten polyanions from the strongly basic anion exchangers.

Theoretical Foundations of Chemical Engineering. 2018;52(5):912-919
pages 912-919 views

Removal of Impurities from Saturated Ion-Exchange Resins by Frontal-Gradient Purification in Schemes for Recovery of Nonferrous, Rare, and Rare Earth Metals

Gedgagov E.I., Zakhar’yan S.V., Sinyanskaya O.M., Zakhar’yan D.V.

Abstract

In this study, we investigate the conditions for metal separation or removal of impurities from ion exchangers using the method based on frontal-gradient treatment of the phase of ion exchangers saturated with solutions of metal compounds, which exhibit enhanced selectivity with respect to functional groups of these ion exchangers. The efficiency of frontal-gradient removal is demonstrated for the rhenium–selenium, rhenium–molybdenum, cerium(IV)–lanthanum, and cerium(IV)–scandium systems. Proper selection of an ion exchanger used for saturation with a target component and the nature of its functional groups are the key factors for these separation processes. Industrial separation technologies to be implemented at a number of enterprises have been developed on the basis of studies conducted using these systems.

Theoretical Foundations of Chemical Engineering. 2018;52(5):920-927
pages 920-927 views