


Vol 48, No 5 (2017)
- Year: 2017
- Articles: 17
- URL: https://bakhtiniada.ru/0015-0541/issue/view/14599
Article
Russian Chemical Fibre Industry in 2015



Effect of Phase Diagram on Spinning of Chemical Fibers from Solution
Abstract
The spinning of polyacrylonitrile fiber from dimethylformamide solution is analyzed on the basis of a previously developed model of the spinning of fibers from solutions of polymers. It was shown that the phase diagram of the system and its variation as a result of change in the concentration of the precipitant in the solution, the temperature, and the mechanical field have an effect on the gelling process and on its kinetics in spinning of the fiber. A proposal is made about the conditions for the attainment of a more uniform structure in the fiber. It is shown that if the phase diagram in the working region of precipitant concentration is changed by 3.5% the time for complete gelling changes from 1.1 to 1.8 s. The dependence of the thickness of the gel on time Rg(t) does not change in qualitative respects. The dependence of the thickness of the gel Rg(t) and of the gelling rate dRg(t)/dt on time differs in form for diffusion and thermotropic gelation. The total gelation times and gelling rates for the diffusion and thermotropic processes differ by almost an order of magnitude: tc/tt ~ 10. The regime for minimal diffusion, at which the gelling rate is almost constant while the dependence of the thickness of the gel on time Rg(t) is close to linear, was determined. Such a regime can give the fiber a uniform structure.



Rational Use of Cyclic Oligomers Formed During Hydrolytic Polymerization of Caprolactam
Abstract
It was established experimentally that addition of the calculated amount of the cyclic oligomers isolated from extraction waters after treatment of equilibrium industrial granulate PA-6 to the initial reaction mixture during the hydrolytic polymerization of caprolactam leads to an increase in the degree of transformation of caprolactam into the sections of the linear chains. It was shown that the use of regenerated caprolactam, obtained by the technology used in OAO “KuibyshevAzot”, in the synthesis of PA-6 is a technologically safe and economically favorable method of using the cyclic oligomers formed during hydrolytic polymerization of caprolactam.



An Experimental Investigation of the Process of Fluid Flow in Textile Material with Channels of Complex Geometry
Abstract
Features of the flow of fluid through capillary tubes (pores, meshes) as a function of the temperature of the heattransfer agent (air) are considered. Representations of the thermophysical characteristics of such quantities as the temperature, velocity, and viscosity of the fluid are presented. The characteristic of the propagation of heat exchange in the capillary tubes of textile material and the flow parameters of the laminar flow regime, which exerts a slight influence on its structure, is presented. The relationship between the results obtained in the solution of the planar problem is investigated.



Determination of the Viscoelastic Parameters of Carbon and Quartz Filaments in Tension
Abstract
Analytic relationships for use in calculating the viscoelastic parameters from data of tests performed on a tearing machine with constant loading rate are given. A calculation of the viscoelastic parameters for carbon and quartz filaments using the Rzhanitsyn–Koltunov model is presented. The nature of the relaxation processes in filaments capable of forming fabrics from carbon and quartz filaments on a loom is demonstrated.



Forming St-Rovings from Chemical Fibres
Abstract
The feasibility of producing roving from chemical fibres using high-efficiency self-twist technique is studied. The experimental results showed the possibility, in principle, of producing self-twist (ST) roving from chemical fibres and getting therefrom yarns that are not inferior in properties to yarns produced from usual twist roving.



Development of Programming and Measuring System for Analysis of Nonwoven Textile Materials
Abstract
A suite of programs is developed to analyze photomicrographs of the structure of nonwoven materials. Such programs are needed for deciphering the structural distinctions in multidimensional characteristics of the studied objects that contain information about their states. This allows their use for classification of objects describable by characteristics of a different physical nature without their pre-standardization. The explicit form of the proposed measures is given and the effectiveness of their use in algorithms for automatic classification is shown for clustering of the images of polypropylene spunbond nonwoven material.



Labeling Nonwoven Fabrics and Articles from Synthetic Fibres
Abstract
A method is proposed for preprinting treatment of nonwovens from synthetic thermoplastic fibres by brief thermal pressing to optimize dye consumption for labeling articles therefrom by ink-jet printing technique and attaching self-sticking labels bearing printing information. The macroeffects of interaction of water drops with nonwoven fabric containing polypropylene fibres involved in inversion of wettability of the material with progress of compaction of its structure are determined. The boundary conditions of the effectiveness of thermal pressing with simultaneous activation of the surface of the fibrous fabric by toluene for enhancing adhesion are established.






Study of Elongation at Break for Twisted Aluminum Oxide Yarns with Full Factorial Experimental Design for Twist Optimization
Abstract
Articles for technical use made from twisted aluminum oxide yarns are promising for application in various areas of industry. With the aim of improving the characteristics of the mechanical properties, multifilament yarns are twisted with the needed number of plies. We used a full factorial experimental design to obtain a regression equation reflecting the dependence of the yarn elongation under tension up to break vs. twists for yarns of linear density 10 tex into two plies and then five plies. The study results show that by varying the degree of the first and subsequent twists, we can change the elongation under tension up to break of twisted aluminum oxide yarns in certain ranges.



Chemistry and Technology of Chemical Fibers
Use of Rheological Characteristics of Viscoelastic Polymer Systems to Optimize the Fiber-Spinning Process
Abstract
The rheological characteristics (complex viscosity, equilibrium relaxation time, equilibrium shear modulus) of a viscoelastic spinning solution obtained in a viscometer and under actual fiber-spinning conditions are examined. It is shown that the optimal regimes for spinning stronger fibers could be predicted by using the spinning-solution rheological characteristics and correlation coefficients obtained in a viscometer.



Fiber Composite Materials
Connection Between Fracture and Strengthening of Fiber-Reinforced Composites and the Fundamental Concepts of Time, Space, and Order
Abstract
We have established a connection between fracture and strengthening of fiber-reinforced composites and the fundamental concepts of time, space, and order. We have identified and considered in detail two types of processes in composites loaded by external forces. For processes of the first type, we have obtained formulas interrelating the initial and final degree of order/disorder, the relative scale, and the time of existence of the system. For processes of the second type, we have obtained a formula for estimating the instantaneous degree of order/disorder as a function of time, the initial and the equilibrium degree of order/disorder, and the relaxation time of the system. We have considered simultaneous occurrence of processes of the first and second type. Experiments on composites have confirmed the connection between the kinetics of processes of the first and second type and the fundamental concepts of time, space, and order.



Materials Science
Mechanism for Increased Elasticity Modulus of Rusar Aramid Fiber After Electromagnetic Treatment
Abstract
The elasticity modulus of Rusar-NT aramid fiber was increased after electromagnetic treatment (EMT). A fiber sample was treated immediately after it was prepared and did not undergo additional chemical processing. The tensile strength increased by almost 20%; elasticity modulus, 11.48%. A comparison of IR and Raman spectra found that several spectral lines were shifted after EMT of the fiber.



Nonwoven Materials
Ozone Resistance of Nonwoven Polypropylene Fibrous Material
Abstract
The efficiency of ozone absorption by nonwoven polypropylene fibrous material prepared by industrial spunbond technology and changes of its chemical composition and structure after ozone treatment were studied. The effects of ozone treatment at low (250 μg/m3) and high (25 g/m3) ozone concentrations were compared. It was found that oxidative destruction in both instances was localized primarily on the fiber surface. The conditions under which the propylene nonwoven spunbond material was resistant to ozone were determined.



Mathematical Process Simulation
Simulation of Plasma Sputtering of Protective Coatings onto Light Industrial Materials
Abstract
An innovative ecologically benign method for plasma sputtering of protective coatings onto textiles is proposed. The process for sputtering a powdered coating is simulated mathematically as a function of the distance from the nozzle to the point of powder introduction and the plasma temperature. Powdered composites that were most suitable for plasma sputtering of protective coatings onto light industrial materials were produced.



Industrial Process Control Systems
Specifics of an Automated Control System for Treating Textile Fibers with Foam Solution
Abstract
The main features related to the use of foam compositions during drying of fabrics are determined. The dynamic characteristics of a one-loop system for controlling the drying of textile fibers taking into account their properties are examined. Mathematical models of various textile fiber sample batches are presented.



Machines and Equipment
Channel System for Steam Heating of the Contact Surface of Roller Dryers in the Textile Industry
Abstract
Problems that arise in the development of modern energy-efficient technologies in the field of contact drying of fibrous materials are analyzed. A characterization of the basic structural drawbacks of existing systems used in the removal of condensate from drying cylinders is presented. A new channel method of steam heating of the drying cylinders of drum rollers is proposed and an analysis of its advantages as compared to standard methods is presented.


