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卷 52, 编号 6 (2018)

Article

Local Dissipation Relaxation Processes in Modified Latex Polymer under Negative Temperatures

Aslamazova T., Kotenev V., Lomovskaya N., Lomovskoy V., Mazurina S., Tsivadze A.

摘要

Dynamic mechanical relaxation spectroscopy is used to study local dissipation processes of μ‑relaxation occurring in a modified latex polymer in the negative temperature range with account for their pretreatment in the freezing–thawing mode. The differential processing of temperature–frequency dependences is performed to identify the regions of their manifestation. The maximums of local dissipation processes due to the change in the relaxation structure and elastic properties of the polymer in the presence of the modifier are detected.

Theoretical Foundations of Chemical Engineering. 2018;52(6):929-934
pages 929-934 views

Synthesis of Methanol from Oil- and Gas-Field Flare Gases at the Same Pressure of the Syngas Generation and Methanol Synthesis Steps

Masgutova V., Potemkin D., Kurochkin A., Snytnikov P., Amosov Y., Kirillov V., Sobyanin V.

摘要

A combination of the syngas generation and methanol synthesis steps by pressure is considered to obtain methanol from oil- and gas-fields flare gases. The combined process is thermodynamically analyzed within 700–1100°C and 2–10 MPa for flare gas conversion into syngas. The features of the synthesis of syngas by steam, steam–oxygen, and steam–air conversion are considered. The combined steam conversion of flare gas at 900–950°C and the synthesis of methanol at 230°C together with a total pressure of 3.5–5 MPa make it possible to produce methanol with a yield of up to 1.1 tmethanol/traw and may be recommended for the qualified processing of flare gas into methanol directly on the fields. The synthesis of methanol from syngas with a high amount of CO2 is experimentally verified on copper–zinc catalysts at 230–270°C and 5–8 MPa.

Theoretical Foundations of Chemical Engineering. 2018;52(6):935-942
pages 935-942 views

Method for the Synthesis of Optimum Multistage Heat Exchange Network

Ziyatdinov N., Emel’yanov I., Tuen L.

摘要

A new algorithmic approach to the synthesis of economically optimum multistage heat exchange network in the design and reconstruction of chemical-technological units has been considered. The problem was proposed to be solved based on the assignment problem and decomposition principle of fixation of variables. The efficiency of the approach was shown on the example of solving a number of typical problems on heat integration.

Theoretical Foundations of Chemical Engineering. 2018;52(6):943-955
pages 943-955 views

Optimal Design of a Chemical-Technological Complex for Coprocessing Cracking and Pyrolysis Gases

Aliyev A., Safarov A., Osmanova I., Quseynova A., Mamedov Z.

摘要

This paper completes our work on calculation of a chemical-technological complex for coprocessing cracking and pyrolysis gases on the basis of a method developed for optimal design of a chemical-technological complex (CTC) with progressive fulfilment of steps aimed at optimizing the entire complex with consideration of the mutual influence of all its processes. Using the mathematical model of the entire CTC with complete kinetic models of all the selected processes as a basis, its optimization was performed and the optimal regimes with a maximum production capacity for all the target products were selected for these processes. Advisable routes of the motion of byproducts were selected. The resulting closed flowsheet of the chemical-technological complex with notations of all inlet and outlet flows and established couplings of material and recycled flows between all the reactor elements was presented. Using the complete mathematical model and the selected economic criterion and optimization method as a basis, the chemical-technological complex was subjected to global optimization and, as a consequence, the optimally consistent material flows of the entire complex were determined with the resulting maximization of its rate-of-return, i.e., an appreciable increase in the economic efficiency of CTC operation.

Theoretical Foundations of Chemical Engineering. 2018;52(6):956-962
pages 956-962 views

The Analysis of the Mutual Transformations of the Structures of Diagrams of Ternary Systems via the Formation of Binary Internal Tangential Azeotropes

Serafimov L., Chelyuskina T., Polkovnichenko A., Yakushev R.

摘要

The mutual transformations of the structures of vapor–liquid equilibrium diagrams of ternary systems containing zeotropic, monoazeotropic, and biazeotropic binary components via the formation of a binary internal tangential azeotrope in the case of varying external conditions are considered. The characteristic features of the appearance of binary biazeotropy in ternary systems belonging to different types of structures of vapor–liquid equilibrium diagrams are found. The mutual transformation of vapor–liquid phase diagrams of systems of classes 3.0.0-1 and 3.[2.0.0].0-2a is illustrated via a computational experiment using an isobutyl acetate–acetic acid–sulfolane system as an example.

Theoretical Foundations of Chemical Engineering. 2018;52(6):963-974
pages 963-974 views

Role of Macro- and Microdistribution in the Formation of Metal and Alloy Layers in the Production of Printed Circuits and Other Components of Electronic Devices

Kruglikov S., Kolesnikov V., Nekrasova N., Gubin A.

摘要

The role of the macro- and microdistribution factors in the electrodeposition of metals and alloys on the components of electronic devices has been studied. There are three types of deviation of the deposition rate distribution from uniform distribution caused by differences: (1) in the surface area of ​​the cathode and dielectric sections, (2) in the deposition rate in the individual sections of one group, and (3) between the local deposition rates at different points of the surface of the individual cathode section. Methods for evaluating the microthrowing and leveling ability and predicting the microdistribution from the leveling ability data and the use of the Wagner number for evaluating the role of the macrodistribution factors were considered. Examples were given to illustrate the types of deposition rate distribution from electrolytes with positive, zero, and negative leveling ability.

Theoretical Foundations of Chemical Engineering. 2018;52(6):975-986
pages 975-986 views

Hydrodynamics and Heat Transfer during Boiling in a Rotating Gas–Liquid Layer

Voinov N., Zhukova O., Konovalov N.

摘要

Research results regarding hydrodynamics and heat transfer during boiling in a rotating gas–liquid layer are presented. The dependencies for defining the gas content, angular velocity, and height of the liquid layer retained on the heat transfer surface at the expense of the force of inertia of the rotating gas flow are obtained. It is shown that the heat transfer coefficient increases with growth of the angular velocity of the layer and the decrement of its average temperature. The increment of the heat transfer coefficient during boiling in comparison to boiling in the chamber volume was achieved up to three times. Construction of the vortex evaporator (condenser) was elaborated, and the heat transfer coefficient in it constituted 15 000–30 000 W/(m2 K).

Theoretical Foundations of Chemical Engineering. 2018;52(6):987-995
pages 987-995 views

Hydrothermal Carbonization of Organic Components from Municipal Solid Waste

Vlaskin M., Vladimirov G.

摘要

The hydrothermal carbonization of organic ingredients from municipal solid waste (exemplified by apples, meat, offset paper, newsprint, birch and oak sawdust, cotton cloth, polypropylene, and polyethylene terephthalate) is studied in the temperature range 240–280°C. The yield of the solid hydrothermal carbonization product (excluding plastics) is 0.50–0.62 at 240°C, 0.46–0.54 at 260°C, and 0.37–0.46 at 280°C. The yield of the solid product in the case of polypropylene and polyethylene terephthalate is close to 1. When increasing the temperature, the carbon content of the solid product increases from 45–52% for the initial ingredients to 61–75% for the products obtained at 280°C (excluding plastics). The calorific value of the products of hydrothermal carbonization obtained from organic waste with a calorific value of 15 to 19 MJ/kg (excluding plastics) is 19–26 MJ/kg for 240°C and 21–29 MJ/kg for 280°C. The products of the hydrothermal treatment of apples and sawdust at 280°C have the highest calorific values (28–29 MJ/kg). The calorific value of plastics after hydrothermal treatment remains practically unchanged.

Theoretical Foundations of Chemical Engineering. 2018;52(6):996-1003
pages 996-1003 views

Stochastic Description of the Formation of Flows of Particulate Components in Apparatuses with Brush Elements

Kapranova A., Verloka I.

摘要

Using a stochastic method of mathematical modeling with different (equilibrium or nonequilibrium) representations of the state of the macrosystem (closed or open for energy exchange), methods are proposed for determining the total differential scattering angle distribution functions of particulate components during the operation of brush mixers of various design with or without taking into account particle collisions.

Theoretical Foundations of Chemical Engineering. 2018;52(6):1004-1018
pages 1004-1018 views

Probability Density Function Modeling of Turbulence/Chemistry Interactions in Methane Flame Enrichment by Hydrogen

Fethi Bouras ., Fouad Khaldi .

摘要

The present investigation illustrates a computational study of the turbulent diffusion flame in a cylindrical burner that is confined by two coaxial jets (methane/hydrogen and air). This is to improve the reactive mixture, the reactants combustion and to reduce the concentration of carbon monoxide as pollutant chemical species. The coupled models LES/PDF are, hereby, used to surmount the turbulence/chemistry interaction in the transport equations of chemical species. The predicted mixture fraction, the progress variable, and the carbon monoxide mass fraction are selected to validate the coupled models with respect to the experimental references data. Furthermore, the same scalar parameters which are considered in the previous numerical validation are evaluated from different fuel compositions of the hydrogen and the methane percentage to supply the combustion chamber. The computed results are carried out by FLUENT-CFD; where, they prove that hydrogen addition reduces the carbon monoxide concentration in the combustion products and improves the reactants combustion caused by the rich mixture.

Theoretical Foundations of Chemical Engineering. 2018;52(6):1019-1028
pages 1019-1028 views

A Three-Dimensional Model for Evaluating the Performance of Tubular-Shaped PEM by CFD Simulation

Sabzehmeidani M., ZareNezhad B.

摘要

The CFD simulation of a tubular-shaped proton exchange membrane (PEM) fuel cell in the patterns co-current flow for evaluation of the effects of different influencing parameters on fuel cell performance is presented. The model considers transport phenomena in a fuel cell involving mass and momentum transfer, electrode kinetics, and potential fields. The governing equations coupled with the CFD model are then solved using the finite element method. The predicted cell potentials are in good agreement with the available experimental data. The parametric studies have been conducted to characterize the effects of the gas diffusion layer (GDL) porosity and length, the inlet velocity of gases, and the hydrogen channel diameter on various cell performance parameters such as the concentration of reactants/products and cell current densities. The effect of the length and diameter of the channel on cell current density and the optimum gas diffusion layer porosity at a given hydrogen channel diameter to obtain the maximum current density is determined. In this work, a systematic procedure to optimize PEM fuel cell gas channels in the systems bipolar plates with the aim of globally optimizing the overall system net power performance was carried out.

Theoretical Foundations of Chemical Engineering. 2018;52(6):1029-1038
pages 1029-1038 views

Studies on the Structure and Catalytic Properties for Heck Reaction of Troxerutin Supported Palladium Catalyst

Xu Q., Zuo C., Liu D., Shi W.

摘要

Troxerutin supported palladium (TXT-Pd) catalyst was prepared readily by using one-step synthetic method. As-fabricated TXT-Pd catalyst was evaluated by means of fourier transform infrared spectrometer (FTIR), atomic absorption spectroscope instrument (AAS), and X-ray photoelectron spectrum (XPS). As-prepared catalyst possessed perfect catalytic properties to the Heck reaction of aryl halide with vinyl compounds in N2 atmosphere and the yields were up to above 95%. Particularly, the TXT-Pd catalyst could catalyze the Heck reaction of bromobenzene with low reaction activity and acrylic acid even at a low temperature 80°C even with a little amount of the catalyst. The remarkable interest was reusing properties, with which the yield was up to 36.7% after 7 times of the reusable catalyst. Moreover, TXT-Pd catalyst also showed high catalytic activity to the Heck reaction of substituted aryl halides with acrylic acid or styrene.

Theoretical Foundations of Chemical Engineering. 2018;52(6):1039-1044
pages 1039-1044 views

Investigation of Hydrocarbon Recovery Failure in a Gas Refinery

Sima Rezvantalab ., Fatemeh Bahadori ., Morteza Yousefzadeh .

摘要

\({\text{C}}_{2}^{ + }\) recovery is considered as a case study in a conventional turbo-expander process. Some practical problems occurred in the multi-stream heat exchanger lead to plant shot down. In order to conquer the problem and avoid expensive cost of multi-line heat exchanger replacement, simulation carried out using Aspen HYSYS to investigate the design variables and effective parameter on the plant performance. Some modifications are suggested and applied to the simulation. Hydrocarbon recovery is measured in the original plant and the modified plant. Methane recovery is not affected significantly by the modifications, but ethane recovery in the modified plant decreased to the half of the original one. Simulation showed that proposed modification is satisfying enough to be applied to the real plant. After modification, hydrocarbon recovery, turbo-expander performance and heat exchanger conditions are compared for the original design and the modified plant. Using the simulation results and recommended modifications, the plant could survive.

Theoretical Foundations of Chemical Engineering. 2018;52(6):1045-1053
pages 1045-1053 views